Page 425 of 548

8
Remove
regulator
attaching
bolts
OF
5338
Fig
BF
27
Removing
R
IIulator
A
ttaching
Bolt
9
Remove
tIuough
large
panel
regulator
assembly
access
hole
in
door
BF534B
Fig
BF
28
Removing
Regulator
A
embly
10
Installation
is
in
the
reverse
order
of
removal
Note
Apply
grease
to
sliding
surfaces
of
reguIator
FRONT
DOOR
LOCK
AND
LOCK
CONTROL
Adjustment
Outside
door
handle
adjustment
can
be
accomplished
by
adjusting
the
clearance
between
outside
door
lock
lever
and
adjusting
nut
nylon
located
on
outside
door
handle
r
d
as
follows
Body
I
Remove
door
fiWsher
and
sealing
screen
Refer
to
Front
Door
Glass
and
Regulator
2
Turn
adjusting
nut
clockwise
or
counterclockwise
to
obtain
a
clearance
of
0
5
to
1
0
mm
0
020
to
0
039
in
Unit
mm
in
BF5358
Fig
BF
29
Adju
oting
Handle
Free
Play
Removal
and
installation
I
Remove
door
finisher
and
sealing
screen
Refer
to
Front
Door
Glass
and
Regulator
2
Turning
resin
clip
in
the
arrow
direction
remove
lock
cylinder
from
rod
@
J
I
Door
lock
cylinder
2
Retaining
clip
3
Resin
clip
4
Lock
cylinder
rod
BF290B
Fig
BF
30
Removing
Lock
Cylinder
Rod
BF
14
3
Loosen
nuts
attachiI
g
outside
door
handle
and
remove
outside
handle
8
I
q
I
o
SF
170A
Fig
BF
31
Removing
Outside
Door
Handle
4
Remove
screws
retaining
inside
door
handle
and
door
lock
and
re
move
lock
assembly
from
hole
in
inside
of
door
I
Imide
door
handle
2
Door
lock
BF291B
Fig
BF
32
Removing
Lock
Assembly
5
Remove
lock
cylinder
by
reo
moving
retaining
clip
6
Installation
is
in
he
reverse
order
of
removal
Page 426 of 548

Body
REAR
DOOR
4
door
Sedan
and
Wagon
@I
9
REAR
DOOR
ASSEMBLY
Adjustment
Follow
the
same
procedures
as
for
front
door
Remoyal
and
installation
Follow
the
same
procedures
as
for
front
door
REAR
DOOR
GLASS
AND
REGULATOR
BF537B
Fig
BF
34
Removing
Bolt
Attaching
Glass
Adjustment
Follow
the
same
procedures
as
for
front
door
4
Remove
outside
door
molding
5
Remove
center
sash
bolts
Ramoyaland
installation
I
Remove
door
finisher
and
sealing
screen
Refer
to
Front
Door
Glass
and
Regulator
2
Lower
door
glass
with
regulator
handle
until
regulator
to
glass
attach
ing
bolts
appear
at
access
holes
in
door
inner
panel
3
Remove
regulator
to
glass
attach
ingbolts
J
I
BF538B
Fig
BF
35
Removing
Center
Sash
Bolts
BF
15
ID
1
Door
glass
2
Inside
door
lock
knob
3
Inside
door
handle
4
Guide
channel
A
5
Regulator
handle
6
Regulator
assembly
7
Lower
sash
8
Center
sash
9
Door
lock
assembly
10
Outside
door
handle
BF536B
Fig
BF
33
Rear
Door
6
Tilt
center
sash
forward
and
then
remove
corner
glass
together
with
partition
weathertrip
7
Remove
center
sash
8
Raise
door
glass
and
draw
it
upwards
9
Remove
regulator
attaching
bolts
then
remove
regulator
assembly
through
large
access
hole
in
door
pene
l
Tn
I
B
F
539B
Fig
BF
36
Removing
Regulator
Attaching
Bolt
10
Installation
is
in
the
reverse
order
of
removal
Note
Apply
grease
to
sliding
surfaces
of
regulator
Page 427 of 548
REAR
DOOR
LOCK
AND
LOCK
CONTROL
Adjustment
Follow
the
same
procedures
as
for
front
door
Removal
and
installation
Remove
door
finisher
and
sealing
screen
Refer
to
Front
Door
Glass
and
Regulator
2
Remove
retaining
screws
from
in
side
door
handle
bell
crank
and
door
lock
and
remove
door
lock
assembly
from
hole
in
inside
of
door
TRUNK
LID
Sedan
V
a
Body
3
cRemove
outside
handle
lil
re
moving
attaching
nuts
Refer
to
Front
Door
Lock
and
Lock
Control
4
Installation
is
in
the
reverse
order
of
removal
Note
Apply
grease
to
sliding
swfaces
of
levers
and
springs
1
Door
lock
2
Inside
door
handte
3
Bell
crank
BF299B
Fig
BF
37
Remoping
Lock
Assembly
BODY
REAR
END
CD
4
@
idtV
j
I
Trunk
lid
2
Trunk
lid
hinge
3
Striker
4
Torsion
bar
5
Trunk
lid
lock
6
Lock
cylinder
BF542B
Fig
BF
38
Trunk
Lid
BF
16
Page 428 of 548

Adjustment
TRUNK
LID
ASSEMBLY
Trunk
lid
can
be
adjusted
with
bolts
attaching
trunk
lid
to
trunk
lid
hinge
and
trunk
lid
lock
striker
I
Loosen
bolts
attaching
trunk
lid
to
trunk
lid
hinge
2
Move
trunk
lid
fore
and
aft
and
up
and
down
to
obtain
a
flush
fit
between
trunk
lid
and
rear
fender
L
BF543B
Fig
BF
39
Adjusting
Trunk
Lid
3
After
alignment
is
properly
made
tighten
bolts
securely
4
To
obtain
a
snug
fit
between
trunk
lid
and
weatherstrip
loosen
trunk
lid
lock
striker
attaching
bolts
enough
to
move
lock
striker
working
striker
up
or
down
and
from
side
to
side
as
required
I
Fig
BF
40
Trunk
Lid
Lock
Striker
Body
5
After
desired
adjustment
is
ob
tained
tighten
trunk
lid
lock
striker
attaching
bolts
securely
Removal
and
Inatallatlon
Open
trunk
lid
2
Mark
trunk
lid
hinge
locations
on
trunk
lid
for
proper
reinstallation
3
Support
trunk
lid
by
hand
and
remove
bolts
attaching
trunk
lid
to
hinge
Then
remove
trunk
lid
4
Installation
is
in
the
reverse
order
of
removal
TORSION
BAR
Removal
and
installation
Open
trunk
lid
2
Support
trunk
lid
and
remove
each
torsion
bar
from
trunk
lid
hinge
brackets
Use
a
suitable
screwdriver
wrapped
with
rag
to
avoid
slipping
Note
Take
care
when
removing
as
it
is
under
tension
n
J
7
YZ
BF545B
Fig
BF
41
Removing
Torsion
Bar
3
Installation
is
in
the
reverse
order
of
removal
BF
17
TRUNK
LID
LOCK
AND
LOCK
CYLINDER
Removal
and
installation
Open
trunk
lid
2
Remove
trunk
lid
lock
attaching
bolts
and
remove
trunk
lid
lock
from
trunk
lid
8F3138
Fig
BF
42
Removing
Trunk
Lid
Lock
3
To
remove
lock
cylinder
pry
off
retaining
clip
on
lock
cylinder
from
inside
of
trunk
lid
and
remove
lock
cylinder
from
trunk
lid
outer
panel
4
Installation
is
in
the
reverse
order
of
removal
Page 429 of 548

CV
j
r
J
j
J
BACK
DOOR
Hatchback
BACK
DOOR
ASSEMBLY
Adjustment
Back
door
can
be
adjusted
with
bolts
attaching
back
door
to
back
door
hinge
and
back
door
lock
I
Loosen
bolts
attaching
back
door
to
back
door
hinge
2
To
make
side
to
ide
adjustment
move
back
door
to
left
or
right
as
required
to
obtain
an
equal
clearance
between
back
door
and
rear
fender
on
both
sides
3
To
make
fore
and
aft
adjustment
move
back
door
in
fore
and
aft
direc
lion
as
required
to
obtain
an
equal
clearance
between
back
door
and
roof
Body
@
1
Back
door
hinge
2
Side
stopper
striker
3
Back
door
4
Striker
S
Back
door
stay
6
Side
stopper
7
Lock
cylinder
8
Back
door
lock
6
BF547B
Fig
BF
43
Back
Door
5
To
obtain
a
snug
fit
between
back
door
and
weatherstrip
loosen
back
door
striker
attaching
bolts
enough
to
move
striker
working
it
up
or
down
and
from
side
to
side
as
required
Af
0
l
SF
596B
g@VJ
Fig
BF
44
Adjusting
Back
Door
4
After
alignment
is
properly
made
tighten
bolts
securely
BF548B
Fig
BF
45
Adjusting
Back
Door
Striker
BF
18
Page 430 of 548

6
After
desired
adjustment
is
ob
tained
tighten
back
door
lock
attach
ing
bolts
securely
Removal
and
installation
I
Open
back
door
2
Mark
back
door
hinge
location
on
back
door
for
proper
reinstallation
3
Disconnect
rear
defogger
harness
connector
4
Support
back
door
and
remove
back
door
to
back
door
stay
bolts
and
back
door
to
back
door
hinge
attaching
bolts
Then
remove
back
door
This
operation
requires
two
men
CAUTION
Place
rags
between
roof
and
upper
end
of
back
door
to
avoid
damaging
paint
ed
surfaces
BF549B
Fig
BF
46
Removing
Bac
Door
Body
5
Installation
is
in
the
reverse
order
of
removal
Note
Before
securing
back
door
stay
to
car
body
with
bolts
make
sure
component
parts
are
properly
as
sembled
CAUTION
Be
careful
not
to
scratch
back
door
stay
when
installing
A
scratched
stay
may
cause
gas
leakage
BACK
DOOR
LOCK
AND
LOCK
CYLINDER
Removal
and
Installation
I
Open
back
door
and
keep
it
in
the
open
position
2
Remove
back
door
finisher
3
Loosen
bolts
attaching
back
door
lock
to
back
door
and
remove
lock
assembly
I
I
d
1
o
BF161A
Fig
BF
47
Removing
Back
Door
Lock
BF
19
4
To
remove
lock
cylinder
pry
off
lock
plate
between
lock
cylinder
and
back
door
panel
and
take
out
lock
cylinder
O
J6
J
II
Fig
BF
4
Removing
Lock
Cylinder
BF550B
5
Installation
is
in
the
reverse
order
of
removal
Adjust
back
door
lock
referring
to
Back
Door
Adjustment
Page 431 of 548

TAILGATE
Wagon
Body
J
L
il
@
2
TAILGATE
ASSEMBLY
Adjustment
Follow
the
same
procedures
as
for
back
door
Hatchback
Removal
and
Installation
Follow
the
same
procedures
as
for
back
door
Hatchback
TAILGATE
LOCK
AND
LOCK
CYLINDER
Adjustment
1
To
adjust
contact
between
striker
and
catcher
loosen
attaching
bolts
and
move
them
as
required
Io
iL
BF748B
Fig
BF
50
Adjusting
Striker
Catcher
rom
Side
to
Side
4
1
Lock
2
Bumper
rubber
3
Tailgate
4
Tailgate
stay
5
Lock
cylinder
6
Retaining
clip
7
Striker
C
tcher
8
Shim
9
Striker
10
Wedge
bumper
11
Back
door
hinge
JUUUbJUlIbJUULJUU
I
t
BF749B
Fig
BF
51
Adjusting
Striker
Fore
and
Aft
2
Adjust
bumper
rubber
with
shilns
Also
adjust
wedge
bumper
with
shilns
3
After
the
desired
adjustment
is
obtained
tighten
bolts
securely
Removal
and
Installation
Open
tailgate
2
Remove
tailgate
fmisher
and
seal
ing
screen
from
tailgate
BF
20
BF1478
Fig
BF
49
Tai
gote
3
Loosen
bolt
attaching
tailgate
lock
and
remove
lock
and
striker
catcher
from
tailgate
III
J
1l
d
l
I
1
p
1
RetBinin8
clip
2
Lock
cylinder
3
Lock
4
Striker
catcher
BF750B
Fig
BF
52
Removing
Lock
and
Lock
Cylindir
4
To
remove
lock
cylinder
pry
off
retaining
clip
on
lock
cylinder
from
inside
of
tailgate
and
remove
lock
cylinder
from
tailgate
outer
panel
5
Installation
is
in
the
reverse
order
of
removal
Adjust
tailgate
lock
refer
ring
to
Back
Door
Hatchback
Adjust
ment
Page 432 of 548

Body
WINDSHIELD
AND
WINDOW
GLASS
WINDSHIELD
GLASS
00
REMOVAL
I
Place
a
protective
cover
over
hood
front
fenders
instrument
panel
and
front
seats
2
Remove
windshield
wiper
arm
as
semblies
3
Remove
windshield
moldings
4
On
inside
of
body
loosen
lip
of
weatherstrip
from
body
flange
along
top
and
sides
of
windshield
opening
Use
a
conventional
screwdriver
and
carefully
put
weatherstrip
over
body
flange
BF5618
Fig
BF
54
Removing
Wind
hield
D
1
Front
windshield
weatherstrip
2
Windshield
glass
3
Windshield
molding
set
4
Roof
panel
5
Roof
headlining
BF5608
Fig
BF
53
Winct
hield
Ol
5
After
windshield
weatherstrip
is
free
from
body
flange
with
aid
of
helper
carefully
lift
windshield
from
opening
Attach
two
Suckers
ST08800000
to
glass
surface
beforehand
to
facili
tate
lifting
out
windshield
glass
Li
ST08800000
BF334
Fig
BF
55
Removing
Windshield
Glass
INSTALLATION
It
is
important
that
the
body
wind
shield
opening
be
checked
thoroughly
before
installation
of
the
replacement
windshield
glass
The
procedure
below
outlines
the
method
which
may
be
BF
21
used
to
check
the
opening
I
Check
windshield
weatherstrip
for
irregularities
2
Clean
off
old
sealer
around
wind
shield
opening
and
check
entire
body
opening
flange
for
irregularities
3
With
the
aid
of
a
helper
carefully
position
replacement
glass
on
wind
shield
opening
CAUTION
Care
should
be
exercised
not
to
let
glass
strike
body
metal
during
installa
tion
Edge
chips
can
lead
to
future
breaks
4
With
windshield
glass
supported
and
centered
in
body
opening
check
relationship
of
glass
to
body
opening
around
entire
perimeter
of
glass
I
The
inside
surface
of
glass
should
completely
lap
to
body
flange
2
The
curvature
of
glass
should
be
uniform
to
that
of
the
body
opening
5
Mark
any
sections
of
body
to
be
reformed
Remove
glass
and
reform
opening
as
required
6
Install
windshield
I
Clean
out
old
sealer
in
glass
cavity
of
windshield
weatherstrip
and
around
base
of
weatherstrip
2
Install
weatherstrip
to
glass
3
Insert
a
strong
cord
in
the
groove
of
weatherstrip
where
body
flange
fits
Tie
ends
of
cord
and
tape
to
inside
surface
of
glass
at
bottom
center
of
glass
4
With
the
aid
of
a
coworker
care
fully
position
and
center
windshield
assembly
in
body
opening
Note
Do
not
position
glass
by
tapping
or
hammering
at
any
time
5
When
glass
and
weatherstrip
are
properly
positioned
in
opening
slowly
pull
ends
of
cord
starting
at
lower
center
of
windshield
to
seat
lip
of
weatherstrip
over
body
flange
Cord
should
be
pulled
first
across
bottom
of
windshield
then
up
each
side
and
finally
across
windshield
top