1979 DATSUN 210 Service Manual

Valve

guide
senice

INTAKE

f

D21
Dl

I

r

I
I

I
d
18
5

0

728

L

EXHAUST

II
3
0
118

t

81
o

8
5
327
to
0
335

Combustion
chamber
ide

Valve

guide
length
L

D

Valve

guide

Outer
diameter

D2

Valve

guide

Inner

diameter

Finished
size
d

Cylinder
head
valve

guide

hole
diameter
a

Interference
fit
of
valve

guide

In

Stem
to

guide
clearance

Ex
Engine
Mechanical

1

Unit
mm

in

EM770

Intake
for
Non
California

except
FU

Exhaust

49
1
93
EM171

Unit
mm
in

Intake
for

California

Canada

FU
model
for
Non

California

53
2

09

12

0331012
044

0

4737
to
0
4742

12

233
to
12
244

0
4816

to
0
4820

8

000
to
8
015

0
3150
to

0
3156

12
200
to

12
211

0
4803
to
0

4807

0

022
to

0
044

0
0009
to
0
0017

Standard

0
Q15

to
0
045

0
0006
to
0
0018

0
040
to
0
070

0

0016
to

0
0028

EM

20
Unit

mm
in

Max
tolerance

0
1
0
004

Engine
Mechanical

Valve
seat

Intake
valve
insert
service

Non
California
Unit
mm

in

California

9anada
FU

model

H
L

I

I
D

D

1
02

1
1

1
J

Ol
I

I

D

38
580
to
38
596
1
5189
to

1
5195

D2
31

9
to
32
1
1
256

to
1
264

D3
36
5
to

36
7

I
437
to
I
445

H
5
9
to

6
0
0

232
to

0
236

L
1
3
to
2
3
0

051
to

0
091

0
600

O2
200

Do
38

500
to
38
516
1

5157
to

1
5164
D2
EM772

38
580
to
38

596

1
5189

to
1
5195

31
9
to
32
1
1
256
to

1
264

35
5

to
35
7
1
398

to
I
406

5
8
to
5

9
0
228
to
0
232

1
3
to
2
3
0
051
to
0
091

600

200

38
500
to
38
516
1
5157

to
1
5164

Do
Cylinder
head
valve
insert
hole
diameter

Exhaust

valve
insert
service

D

D
D2

I
D2

I
I
H

H

I
I
l

I
C

Do

C

EM773

EM
21
Unit
mm
in

33

580
to
33
596

1
3220
to
1
3227

26
85

to
27
15

1
0571
to
1

0689

5
9

to
6
0
0

232
to

0
236

0
8
to
1
0

0
031
to
0
039

33
500
to
33

516
1

3189
to

1
3195

Engine
Mechanical

Finished
size
of
service
valve

insert
cutter

Intake

Exhaust
Unit
mm
in

For
Non
Clilifornia

except
FU
model
For

California
Canada
FU
model
for

Non
California

T
fil

@
Lr

I

I

JII

I
I
I
I

I

I
Dl

I

D

EM774
EM775

D

D2
36
5

to
36
7
1437
to
I
445
36
5
to
36
7
1

437
to

1
445

34
4

to
34
6
1
354
to
1
362

Unit
mm
in

All
models

j

III
900

C

WII
L

I

I

EM776

D

C
29
5
to
29
7

1
161
to
1
169

1

8
0
071

EM
22

Engine
Mechanical

Valve
rocker
arm
and
shaft
Unit
mm
in

Rocke
shaft
outer
diameter
19
979

to
20
000

0
7866
to

0
7874

Rocker
arm

to
rocker
shaft

clearance
0
020
to
0

054

0
0008
to
0

002

Rocker
ann
bore
diameter
20
020
to
20
033

0
7882
to
0
7887

Valve
lifter
and

push
rod
Unit

mm
in

Standard
Wear

limit

Valve
lifter
lifter
hole
clearance
0
02
to
0

05

0
0008
to

0
0020
0
15

0
0059

CAMSHAn

Camshaft

journal
and

bearing
specifications
Standard

Camshaft

bearing
Camshaft

journal
Camshaft

journal

Bearing
Size

inner
diameter
diameter
to

bearing
clearance

No
I
43

833
to

43
843
43
783
to
43

796
0

037
to

0
060

I

7257
to
I
7261
1

7237
to
I
7242

0
0015
to
0
0024

No
2
43
323
to
43
333
43

283
to
43

296
0
027
to
0
050

1
7056
to
1
7060
I

7041
to
I

7046
0
0011
to
0

0020

Standard
No
3
42
836
to
42
846
42
783
to
42
796
0
040
to
0
063

1
6865
to
1

6868
1

6844
to
1
6849
0
0016
to
0

0025

No
4
42
323
to
42
333
42

283
to
42
296
0
027
to
0
05

1
6663
to
1

6667
1

6647
to
1

6652
0
00
II

to
0

0020

No
5
41
258
to
41

268
41
208
to
41
221
0
037
to
0
060

1
6243

to
1
6247
1
6224
to
1
6229
0
0015
to
0

0024

EM

23
Unit

mm
in

Camshaft

journal

to

bearing
clear

ance
wear
limit

0
15
0
0059

Engine
Mechanical

Camshaft

journal
and

bearing
specifications
Undemze
uillt

mm

in

Bearing
Camshaft

bearing
Finish
of
camshaft
Camshaft

journal
to
Finish
of

camshaft

Bearing
size

bearing
inner

position
thickness

journal
diameter

bearing
clearance

diame
tee

Standard
1

565
to
1

585
43

783
to
43

796
0

037
to
0
060
43

833
to
43
843

0

0616
to
0
0624
I

7237
to
I
7242

0
0015
to
0

0024

I
7257
to
1

7261

0
25
1

90
to
1
710

43
233
to
43

2
0
037
to
0
060
43

283
to
43
293

0
0098
0

0665
to
0
0673
17021

to
I
7025

0
0015
to
0
0024
1
7041
to
1
7044

No

I

Under
0
50
1
815
to

1
835
43
283
to
43

296

0
037
to
0
060
43

333
to
43
343

size
0

0197
0
0715
to
0
0722

i
7041
to
I

7046

0
0015
to
0
0024

I
7060
to
I

7064

0
75
1
940

to
1
960
43
033
to
43

046
0
037
to
0
060
43

083
to
43
093

0
0295

0764
to
0
0772
1

6942
to
1

69
7

0
0015
to

0

0024
1

6962
to
1

6966

Standard
1
565

to
1
585
43

283
1043
296

0
027
to
0
050

43
323
to
43
333

0
0616
to

0
0624

I
7041
to
I

7046
0
00
II

to
0
0020
I

7056
to
1

7060

0
25

1
690
to
I

710
43
033
to

43
046
0

027
to

0
050
43
073
to
43

083

0
0098

0
0665
to

0
0673
1

6942
to
1

6947
0

00
II

to
0

0020
1

6958
to
1

6962

No
2

Under
0
50
1

815
to
1

835
42

783
to
42
796

0
Oi7
10

0
050
42

823
to
42

833

size

0
0197
0
0715
to

0
0722
1

6844
to
1
6849

0
00
II
to
0

OQ20
1

6859
to
1

6863

0
75

11
940
to
1

960
42
533
1042
546
0
027
to

0
050
42
573
to
42
583

0
0295
0
0764

to
0
0772
1

6745
to

1
6750

0
0011
to
0
0020
1
6761
to
1

6765

Standard
1

565
to
1
585

42
783
to
42
796
0
040
to

0
063
42

836
to

42
846

0

0616
to
0
0624
1

6844
to
1

6849
0
0016
to
0
0025
1

6865
to
1

6868

0
25
1

690
to
1
710
42
533
to
42

546
0
040
to
0

063
42
586
to

42
596

0
0098

0665
to
0
0673
1

6745
to
1
6750
0

0016
to
0

0025
1
6766
to
1

677

No
3

Under
0
50
1
815
to
1

835
42

283
to
42

296
0
040

to
0
063
42
336
to

42
346

size

0
0197

0
0715
to
0
0722
1

6647
to
1

6652

0
0016
to
0

0025
1
6668
to
1
6672

0
75

11
940

to
1
960
42

033
to
42
046

0
040
to
0
063
42

086
to
42

096

0
0295
0
0764
to
0
0772
1
6548

to
1

6554
0
0016
to
0
0025
1
6569
to
1

6573

Standard
1

565
to
1

585
42

283
to
42
296
0
027
to
0

050
42
323
to
42
333

0

0616
to

0
0624
1

6647
to
1
6652
0
00
II
to
0

0020
1

6663
to
1

6667

0

25
1
690
to
I

710
42

033
to
42
046
0
027
to
0
050

42
073
to

42
083

0
0098
0

0665
to
0
0673
1
6548
10
1

6554
0
0011
100

0020
1

6564
to
1
6568

No
4

Under
0
50
1
815

to
1
835
41

783
to
41

796
0
027
to
0
050

41
823
to
41

833

size

0
0197

0
0715
to

0
0722
1
6450
to
1
6455

0
00

II
to

0
0020
1

6466
to
1

6470

1
0
75

11
940

to
1

960
41

533
to
41
546

0
027
to
0

050
41
573
to

41
583

0

0295
0
0764
to
0

0772
1

6352
to
1
6357

0
00
II
to

0
0020
1
6367

to
1
6371

Standard
1

565
to

1
585

41
208
to
41
221

0
037
to
0
060
41
258
to
41

268

0
0616
to
0
0624
1

6224
to
1

6229
0
0015
to
0
0024
1

6243
to
1
6247

0
25
1
690
to
1
710
40

958
to
40
971

0
037
to
0
060
41
008
to
41
018

0
0098

0
0665
to
0

0673
1
6125
to
1

6130
0
0015
to

0
0024

1
6145
to
1
6149

No
5

Unoer
0
50
1
815
to
1

835
40
708
to
40
721

0
037
to
0
060

40
758
to
40

768

size
0

0197
0

0715
to
0

0722
1

6027
to
1

6032
0
0015
to
0
0024
1

6046
to
1
6050

1
0
75

11
940
to
1

960
40
458

to
40
471

0
037
to
0
060
40
508
to

40
518

0
0295
0

0764
to
0
0772
1
5928

to
1
5933

0
0015
to
0

0024
1

5948
to
1
5952

EM

24

Engine
Mechanical

Camshaft

specifications

Valve

timing
Standard

Camshaft
bend
Less

than

oms
0
0006

Intake
36
200
to

36
250

I
4252
to
I

4272

Carn

height

Exhaust
36
930
to

36
980

I
4539

to
I
4559

5

65
0
2224

Intake

Cam
lobe
lift

I
Exhaust
5

92
0
2331

Difference
in

diameter
max

worn
and
min

worn

parts

of

camshaft

journal
0
03

to
0
07

0
0012
to

0
0028

Camshaft
end

play
om

to
0
05

0

0004
to

0
0020

ff

fif
ff

s

D
C
EM120

Unit

degree

a

b

248
d
e

c

14
54

20

256

EM
25
Unit
mm
in

Wear

repair
limit

0
05
0

0020

35
700

I

4055

36
430

1
4342

0
10
0
0039

0
10
0
0039

f

56

CYLINDER
BLocK

t
60
2
36

20
0
79

I
100

CI
94

rJ

L
II

E9

I
Unit
mm
in

EM479

Cylinder
liner
for

service

4
0
0
157

Undersize

4
5

0
177
Undersize
Engine

MechanicliIl

Surface
flatness

Inner
diameter

Cylinder
bore
Out
of
round

X
V

Taper
A
B

Differential
in
inner
diameter

between
cylinders

Piston

to

cylinder
block
clearance

Outside
diameter

80
00
to
80
05

3
1496

to
3
1515

80
50
to

80
55

3
1692
to
3
1712

PISTON
PISTON
RING
AND
PISTON
PIN

Piston

e

e

5

51

co
ED
I

H

EM4S0
Standard

Over
size
0
50
0
0197

1
00
0
0394

EM

26
Standard

Less
than

0
05
0
0020

76
000

to
76

050

2

9921
to
2
994i

Less
than

O
oI5
0
0006

Less
than

O
oI5
0
0006

Less
than

0
05
0

OO20

0
025
to
0
045

0
0010
to

0
0018

Unit
riun
in

Inside
diameter

75
50

to
75
60

2
9724
to
2

9763

Piston
diameter
Unit
mm

in

Wear
limit

0
1

0

0039

0
20

0
0079

0
20

0
0079

Unit

mm
in

75
967
to
76
017
2

9908
to
2
9927

76
467
to
76
517
3
0105

to
3

0124

76
967
to
77

017
3
0301
to
3

0321

Engine
Mechanical

Piston

ring

Unit
mm
in

Standard
Wear
limit

Top
0
04

to
0
07

0

0016
to

0
0028

0
10
0
0039

Side
clearance

2nd
0
03
to

0
06

0
0012
to
0
0024

Oil
Combined

Top
0
20

to
0
35

0
0079

to
0

0138

Ring
gap
2nd
0
15
to
0
30

1

00
0
0394

0

0059
to

0
0118

Oil
0
30
to
0
90

rail

ring
0

0118
to
0

0354

Piston

pin
Unit

mm
in

Interference
fit
of

piston

pin
to

connecting
rod
18

995
to
19
000

0

747
to

0
748

63

00
to

63
25

2
480
to
2
490

19
003
to
19

012

0
748
to
0

749

0

008
to

0
012

0

0003
to

0
0005

0
017

to
0

035

0

0006
to
0
0013
Piston

pin
diameter

Piston

pin
length

Piston

pin
hole
diameter

Piston

pin
to

piston

clearance

CONNECTING
ROD

Unit
mm

in

Standard
Repair
replace

limit

Center
distance
132
97
to
133
03

5

2350
to
5
2374

Bend

per
100
mm
or

3

94
in

length
Less
than

0
05
0
0020

0
10

0
0039

Torsion

per
100
mm
or

3
94
in

length

Big
end

play
Less
than

0
07
0
0028

0
1
to
0
2

0
004
to
0

008
0
4
0
016

EM
27