Page 417 of 548
Body
REAR
BUMPER
sP
9
4
h
m
O
1Doo
ter
bumper
1
Rear
ceo
2
Over
rider
3
Side
bumper
brace
4
Center
bumpe
mg
bracket
5
Bumper
moun
6
Bame
plate
r
reinforce
7
Bumpe
ld
Wagon
only
8
Sight
shl
9
Shock
absor
bolt
10
Bumper
atta
mg
BF739B
BF
6
Rear
Bump
r
Fig
INSPECTION
To
inspect
condition
of
bumper
tilize
the
follow
and
shock
absor
e
d
proceed
in
the
h
t
asaguld
mg
c
ar
Good
the
chart
order
indicated
m
Good
Measure
shock
absorber
dimensions
Good
Measure
h
ck
bumper
No
good
bumper
height
Visually
c
e
appearance
Adjust
d
bumper
No
goo
height
Check
shock
No
good
absOrber
operation
compressed
and
expanded
Replace
od
shock
No
go
absorber
Good
BF
6
Page 418 of 548
Bumper
height
I
Place
car
on
a
flat
surface
under
curb
weight
condition
Tires
must
be
inflated
to
rated
pressure
2
Measure
height
above
ground
of
bumper
at
two
mounting
locations
as
shown
in
Figs
BF
7
and
BF
8
3
If
bumper
height
is
not
within
the
specification
loosen
shock
ab
sorber
attaching
bolts
and
nuts
Then
adjust
bumper
height
After
adjust
ment
tighten
bolts
and
nuts
securely
Front
bumper
height
H
360
to
408
mm
14
17
to
16
06
in
Rear
bumper
height
H
Sedan
and
Hatchback
391
to
433
mm
15
39
to
17
05
in
Wagon
376
to
418
mm
14
BO
to
16
46
in
Sedan
and
Hatchback
Body
I
J
S
H
I
BF740B
Fig
BF
7
Front
Bumper
Height
Wagon
O
J
H
j
BF741B
Fig
BF
8
Rear
Bumper
Height
BF
7
Page 419 of 548

Body
2
Length
of
shock
absorber
Front
shock
absorber
I
164
6
46
q
j
0
I
0
0
67
2
64
Rear
shock
absorber
G
riA
l
yll
L
J
J
Unit
mm
in
3
Checking
shock
absorber
I
Place
car
in
front
of
a
wall
Apply
hand
brake
and
place
wheel
chocks
securely
2
Place
a
jack
between
wall
and
extend
jack
approximately
20
mm
0
79
in
The
bumper
should
move
approxilnately
50
mm
I
97
in
back
ward
through
shock
absorber
opera
tion
See
Fig
BF
IO
Note
Use
a
jack
with
y
of
more
than
600
kg
I
3231b
94
3
70
rL
I
i
r
T
l
f
L
W
67
2
64
1
8F742B
Fig
BF
9
Length
of
Shock
Absorber
3
Make
sure
bumper
returns
to
its
original
position
when
jack
is
re
tracted
Note
When
replacing
shock
absorb
ers
make
Sure
they
are
of
the
same
type
and
rating
and
manufactured
by
the
same
maker
4
For
rear
bumper
utilize
the
same
procedures
as
described
for
front
bumper
f
BF7438
1
Front
bumper
2
Jack
3
Wheel
chock
Fig
BF
10
Checking
Shock
Abaorber
Function
BF
8
FRONT
BUMPER
REMOVAL
AND
INSTALLATION
1
Loosen
bolts
attaching
front
bumper
to
shock
absorbers
and
re
move
bumper
See
Fig
BF
5
2
Loosen
bolts
attaching
shock
ab
sorbers
to
radia
tor
core
support
and
side
members
and
remove
shock
absorbers
3
Install
shock
absorbers
and
front
bumper
in
reverse
order
of
removal
and
adjust
bumper
height
as
shown
in
Fig
BF
7
fj
Tightening
torque
Front
bumper
Bumper
to
shock
absorber
attaching
bolt
6
0
to
8
0
kg
m
43
to
58
ft
Ib
Shock
absorber
to
body
attaching
bolt
and
nut
front
0
93
to
1
2
kg
m
6
7
to
B
7
ft
Ibl
attaching
bolt
and
nut
sida
1
9
to
2
5
kg
m
14
to
18
ft
b
REAR
BUMPER
REMOVAL
AND
INSTALLATION
1
Loosen
bolts
attaching
rear
bumper
to
shock
absorbers
and
re
move
rear
bumper
See
Fig
BF
6
2
Loosen
bolts
and
nuts
attaching
shock
absorbers
to
side
members
and
remove
shock
absorbers
3
Install
shock
absorbers
an
rear
bumper
in
reverse
order
of
removal
and
adjust
rear
bumper
height
as
shown
in
Fig
BF
B
fj
Tightening
torque
Rear
bumper
Bumper
to
shock
absorber
attaching
bolt
rear
6
0
to
8
0
kg
m
43
to
58
ft
b
Shock
absorber
to
body
attaching
bolt
and
nut
rear
0
93
to
1
2
kg
m
6
7
to
8
7
ft
b
attaching
bolt
and
nut
side
6
0
to
BoO
kg
m
43
to
58
ft
b
Page 420 of 548
RADIATOR
GRILLE
REMOVAL
AND
INSTALLATION
I
Open
hood
2
Remove
radiator
grille
attaching
screws
3
Detach
radiator
grille
from
front
end
of
car
4
Disconnect
front
combination
lamp
connectors
Then
remove
radia
tor
grille
S
Installation
is
in
the
reverse
order
of
removal
Note
a
Radiator
grille
is
made
of
plastic
so
do
not
use
excessive
force
b
Take
care
to
keep
any
oil
away
from
radiator
grille
FRONT
APRON
REMOVAL
AND
INSTALLATION
1
Remove
screws
attaching
front
apron
to
front
fender
2
Remove
screws
attaching
front
apron
to
hood
lock
stay
3
Remove
screws
attaching
front
apron
to
radiator
core
support
4
Remove
screws
attaching
front
apron
to
bracket
S
Installation
is
in
the
reverse
order
of
removal
Body
BODY
FRONT
END
8F7448
Fig
BF
11
Removing
RadiIJtor
Grille
S
1
i
oo
1
0
ole
I
Q
I
f
J
0
0
i
I
g
nl
o
A
BF
9
4
1
J
n
Jf
rf
BF745B
Fig
BF
12
Remouing
Front
Apron
Page 421 of 548

COWL
TOP
GRILLE
REMOVAL
AND
INSTALLATION
Remove
windshield
wiper
arms
2
Open
engine
hood
and
protect
front
fenders
with
covers
to
prevent
scratchirig
the
paint
3
Remove
cowl
top
grille
attaching
screws
4
Draw
cowl
top
grille
forward
S
Installation
is
in
the
reverse
order
of
removal
FRONT
FENDER
REMOVAL
AND
INSTALLATION
I
Remove
front
bumper
Refer
to
Bumper
for
removal
and
installation
2
Remove
cowl
top
grille
Refer
to
Cowl
Top
Grille
for
removal
and
in
stallation
3
Remove
front
turn
signal
lamp
assembly
as
described
in
Section
BE
4
Remove
bolts
attaching
fender
to
hoodledge
upper
side
front
apron
and
front
pillar
Then
remove
front
fender
5
Installation
is
in
the
reverse
order
of
removal
Note
Be
sure
to
apply
sealant
be
tween
front
fender
and
hoodledge
panel
FENDER
PROTECTOR
REMOVAL
AND
INSTALLATION
I
Remove
screws
retaining
fender
protector
to
hoodledge
p
nel
2
Then
fender
protector
can
be
taken
out
easily
3
Installation
is
in
the
reverse
order
of
removal
Body
@
1
Cowl
lOp
grille
2
Hood
sealing
rubber
3
Screw
4
Cowl
top
grille
cap
5
Sealing
rubber
BF5238
Fig
BF
13
Cowl
Top
Grille
BF5248
Fig
BF
14
Front
Fender
Note
After
installing
front
fender
panel
apply
clip
to
mating
edge
of
fender
and
protector
1
Fender
protector
2
Mud
guard
3
Clip
4
Fender
panel
BF525B
Fig
BF
15
Fender
Protector
BF
10
Page 422 of 548

HOOD
ADJUSTMENT
Hood
can
be
adjusted
with
bolts
attaching
hood
to
hood
hinges
hood
lock
mechanism
and
hood
bumpers
Adjust
hood
for
an
even
fit
between
front
fenders
Adjust
hood
according
to
the
following
procedures
I
Adjust
hood
fore
and
aft
by
loosening
bolts
attaching
hood
to
hinge
and
repositioning
hood
2
Loosen
hood
bumper
lock
nuts
and
lower
bumpers
until
they
do
not
contact
front
of
hood
when
hood
is
closed
3
Set
striker
at
center
of
hood
lock
and
tighten
hood
lock
securing
bolts
temporarily
4
Raise
two
hood
bumpers
until
hood
is
flush
with
fenders
5
Tighten
hood
lock
securing
bolts
after
the
proper
adjustment
has
been
obtained
REMOVAL
AND
INSTALLATION
I
Open
hood
and
protect
body
with
covers
to
prevent
scratching
painted
surface
2
Mark
hood
hinge
locations
on
hood
for
proper
reinstallation
3
Holding
both
sides
of
hood
unscrew
bolts
securing
hinge
to
hood
and
remove
hood
This
operation
re
quires
two
men
4
Installation
is
in
the
reverse
order
of
removal
HOOD
LOCK
CONTROL
REMOVAL
AND
INSTALLATION
1
Disconnect
control
cable
from
hood
lock
2
Remove
hood
lock
3
Remove
control
cable
retaining
clamp
from
engine
compartment
4
Remove
hood
lock
release
handle
attaching
bolts
and
remove
hood
lock
release
handle
and
control
cable
from
dash
side
panel
5
Installation
is
in
the
reverse
order
of
removal
referring
to
Hood
Adjust
Body
@
C
ZiIfii
1
Striker
2
Hinge
3
Hood
bumper
4
Hood
lock
BF526B
Fig
BF
16
Adju
ting
Hood
1
Cable
bracket
2
Cable
clip
3
Hood
lock
4
Safety
catth
lever
5
Striker
3
II
5
1
LeS5
than
rJ
3
5
mm
O
l
BF746B
Fig
BF
17
Hood
Lock
Control
ment
6
Open
and
close
hood
several
times
to
check
operation
7
Make
sure
safety
catch
lever
re
tains
hood
properly
when
hood
lock
is
disengaged
Note
a
Lubricate
pivot
safety
catch
lever
and
return
spring
b
Inspect
safety
catch
lever
and
re
turn
spring
for
defonnation
fatigue
or
rusting
BF
ll
Page 423 of 548
Body
DOORS
FRONT
DOOR
1
Doorglas5
3
2
Inside
door
handle
3
Front
lower
sash
@
4
Regulator
handle
5
Regulator
assembly
6
Glass
lower
guide
7
Guide
channel
B
@
8
Door
lock
assembly
9
Door
lock
cylinder
J
10
Outside
door
handle
11
Guide
channel
A
12
Door
lock
knob
@
BF52BB
Fig
BF
18
Front
Door
4
100r
mode16
tp
1J
1
Doorglass
2
Guide
channel
A
3
Inside
door
handle
4
Front
lower
sash
5
Regulator
handle
6
Regulator
assembly
1
Guide
channel
B
8
Glass
lower
guide
9
Doorlock
assembly
10
Door
lock
cylinder
11
Outside
door
handle
12
Inside
door
lock
knob
ID
0
J
8
J
@
BF529B
Fig
BF
19
Door
2
100r
mode16
BF
12
Page 424 of 548

FRONT
DOOR
ASSEMBLY
Adjustment
Proper
door
alignment
can
be
ob
tained
by
adjusting
door
hinge
and
door
lock
striker
Front
door
hinge
can
be
adjusted
without
removing
front
fender
Door
hinge
can
be
moved
up
and
down
and
fore
and
aft
in
enlarged
holes
by
loosening
attaching
bolts
Striker
can
be
moved
up
and
down
and
from
side
to
side
in
enlarged
holes
by
loosening
attaching
bolts
Door
should
be
adjusted
for
an
even
and
parallel
fit
with
the
door
opening
and
surrounding
body
panels
Be
careful
not
to
distort
or
mar
door
and
surrounding
body
panels
when
adjusting
II
I
J
BF163A
Fig
BF
20
Adjusting
Door
Lock
Striker
Removal
and
installation
I
Open
door
fully
and
support
it
with
a
stand
or
jack
Note
Place
a
rag
between
door
and
stand
or
jack
to
protect
door
panel
from
being
sCaRed
2
Remove
door
to
hinge
attaching
bolts
and
remove
door
from
hinges
BF529B
Fig
BF
21
Removing
Front
Door
3
Installation
is
in
the
reverse
order
of
removal
Body
Note
Apply
grease
to
sliding
surfaces
of
levers
and
springs
FRONT
DOOR
GLASS
AND
REGULATOR
Adjustment
Door
window
glass
alignment
can
be
performed
by
adjusting
guide
chan
nel
A
guide
channel
B
I
Partially
tighten
guide
channel
A
and
guide
channel
B
attaching
screws
2
With
glass
in
down
position
move
guide
channel
A
from
side
to
side
and
move
guide
channel
B
up
and
down
to
obtain
proper
alignment
of
window
glass
to
door
sash
glass
3
Cycle
window
glass
up
and
down
to
assure
a
good
window
fit
4
After
proper
glass
alignment
is
obtained
tighten
guide
channel
A
and
guide
channel
B
attaching
bolts
I
I
b
G
O
J
V
moC
BF541B
Fig
BF
22
Adjusting
Guide
Channel
Removal
and
installation
I
Remove
reguiator
handle
by
pry
ing
out
set
pin
Fig
BF
23
shows
set
pin
assembled
to
regulator
handle
and
regulator
handle
to
regulator
with
door
glass
raised
fully
Front
600
Set
pin
Pring
BF285B
Fig
BF
23
Regulator
Handle
and
Set
Pin
BF
13
2
Remove
arm
rest
door
inside
handle
escutcheon
and
door
lock
3
Remove
door
finisher
and
sealing
screen
4
Remove
door
outer
molding
Except
Hatchback
fT
BF530B
Fig
BF
24
Removing
Door
Outer
Molding
5
Lower
door
glass
with
regulator
handle
until
regulator
to
glass
attach
ing
bolts
appear
at
access
holes
in
door
inside
panel
6
Supporting
door
glass
by
hand
remove
regulator
to
glass
attaching
bolts
b
a8
BF531B
Fig
BF
25
Removing
Bolt
Attaching
Glass
7
Raise
door
glass
and
draw
it
upwards
9
o
BF532B
Fig
BF
26
Removing
Door
Gla
8