Page 336 of 513

EMISSION 
CONTROL 
AND
TUNE 
UP
Mechanical
knocking
Crankshaft
bearing
knocking
Connecting 
rod
bearing
knocking
Piston 
and
cylinder
noise
Piston
pin 
noise
Water
pump 
noise
Others 
Defect 
or
malfunction 
of
ignition 
system
spark 
plug 
high 
tension 
cable 
breaker
point 
ignition 
coil 
etc
This
strong 
dull 
noise 
increases 
when 
the
engine 
is 
accelerated 
To 
locate
the
place
calise 
a 
misfire
on 
each
cylinder 
If 
the 
noise
stops 
by 
the
misfire 
this
cylinder 
generates
the 
noise
This 
is 
a 
little
higher 
pitched 
noise
than 
the
crankshaft
knocking 
and 
also 
increases
when 
the
engine 
is 
accelerated 
Cause 
a
misfire 
on 
each
cylinder 
and 
if 
the 
noise
diminishes 
almost
completely 
this 
crank
shaft
bearing 
generates 
the
noise
When
you 
hear 
an
overlapping 
metalic 
noise
which 
increases 
its
magnitude 
with 
the 
revo
lution 
of 
the
engine 
and
which 
decreases 
as
the
engine 
is
warmed
up 
this 
noise 
is 
caused
by 
the
piston 
and 
cylinder 
To 
locate 
the
place 
cause 
a 
misfire 
on 
each
cylinder
This 
noise 
is
heard 
at 
each
highest 
and
lowest 
dead
end 
of 
the
piston 
To 
locate
the
place 
cause 
a 
misfire 
on 
each
cylinder
This
noise
may 
be
caused
by 
the 
worn 
or
damaged 
bearings 
or
by 
the 
uneven
surface
of
sliding 
parts
An
improper 
adjustment 
of 
the 
valve 
clear
ance
Noise
of 
the
timing 
chain
An
excessive 
end
play 
on 
the 
crankshaft
Remarks
Disengage 
the 
clutch
slightly 
and
this
noise 
will
stop
Wear 
on 
the 
clutch
pilot 
bushing
Remarks 
This 
noise 
will 
be 
heard 
when 
the
clutch 
is
disengaged
ET 
31 
Adjust 
or
replace 
ignition 
syste 
m
This 
is
caused
by 
the 
wom 
or
damaged
bearings 
or
unevenly 
worn 
crankshaft
Renew 
the
bearings 
and
adjust 
o
change 
the
crankshaft
Check 
the 
lubrication
system
Same 
as 
the
case 
of 
crankshaft 
bear
ings
This
may 
cause 
an 
abnormal
wearing
of 
the
cylinder 
and 
lower
compression
which 
in
turn 
will
cause 
a
lower
output 
power 
and 
excessive
consump
tion 
of 
oiL
Overhaul 
the
engine
This
may 
cause 
a
wear 
on 
the
piston
pin 
or
piston 
pin 
hole
Renew 
the
piston 
and
piston 
pin 
as
sembly
Replace 
the
water
pump 
with 
a 
new
one
Readjust
Adjust 
the 
tension
of 
the 
chain
Disassemble 
the
engine 
and 
renew 
the
main
bearing 
bushing
Renew 
the
bushing 
and
adjust 
the
drive 
shaft 
     
        
        Page 338 of 513

EMISSION 
CONTROL 
AND
TUNE 
UP
Othm
POOR 
FUEL
CONSUMPTION
See 
the
explanation 
of
the
power 
decrease
Othe
TROUBLE 
IN
OTHER
FUNCfIONS
Decreased 
oil
pressure
Excessive 
wear
on 
the
sliding
parts 
Damaged 
or 
seized
piston 
rings
Worn
piston 
ring 
groove 
and
rings
Fatigue 
ofvalve 
oil 
seal
lip
Worn 
valve 
stem
Inadequate 
quality 
of
engine 
oiL
Engine 
overheat
Exceeding 
idling 
revolution
Defective 
acceleration
recovery
Fuel
leakage
Inadequa 
Ie 
oil
quality
Overheat
Defective 
function 
of 
oil
pump 
regulator
valve
Functional 
deterioration 
of 
oil
pump
Blocked 
oil 
ftIter
nerased 
clearance 
in 
various
sliding 
parts
Blocked 
oil 
strainer
Troubles 
in 
the 
oil
gauge 
pressure 
switch
Oil
pressure 
decrease
Defective
quality 
or 
contamination 
of 
oil
Defective 
air
cleaner
Overheat 
or 
overcoal
ET 
33 
Renew 
the
rings
Repair 
or 
renew 
the
piston 
and
cyl
inder
Renew 
the
piston 
and
piston 
ring
Replace 
the
seal
lip 
with 
a 
new 
one
Renew
the 
valve 
or 
the
guide
Use 
the
designated 
oiL
Previously 
mentioned
Adjust 
it 
to 
the
designated 
rpm
Adjust 
it
Repair 
or
tighten 
the 
connection
of
fuel
pipes
Use
the
designated 
oil
Previously 
mentioned
Disassemble 
the
oil
pump 
and
repair 
or
renew 
it
Repair 
or
replace 
it 
with
a 
new 
one
Renew
it
Disassemble 
and
replace 
the 
worn
parts 
with
new 
ones
Clean 
it
Replace 
it
with 
a
new 
one
Previously 
mentioned
Replace 
the 
oil 
with
proper 
one 
and
change 
the
ftIter 
elemerit
Replace 
the 
air
cleaner 
element
Previously 
mentioned 
     
        
        Page 366 of 513

ENGINE
ST130300 
1
EM156
Fig 
EM 
69
Piston
pin 
installation
Fig 
EM 
70 
Piston 
and
connecting 
rod
assembly
Notes 
8 
Piston
pin 
is
press 
fitted 
to 
the
connecting 
rod
tightly 
and
fitting 
force 
is 
from 
1 
to 
3 
tons 
When
fitting 
piston 
pin 
special 
tool 
must 
be 
used
When
pressing 
the 
piston 
pin 
into 
the 
connecting
rod
apply 
engine 
oil 
to 
the
pin 
and 
the 
small 
end
of 
the 
connecting 
rod
b
Arrange 
the
connecting 
rod 
so 
that 
the 
oil
jet
of 
the
connecting 
rod
large 
end 
is 
directed 
toward
the
right 
side 
of
the
cylinder 
block
2
Installing 
piston 
rings
Install 
the
top 
and 
second
fings 
in
right 
positions 
so
that
the 
marks 
are
faced
upward
3
Fix
bearings 
on 
the
connecting 
rod 
and 
the
con
necting 
rod
cap
Note 
Clean 
the 
back 
side 
of 
the
bearing 
carefully 
ASSEMBLING 
ENGINE
Set 
the
cylinder 
block 
on 
the
working 
stand 
with 
the
engine 
bottom
faced
upside
2
Install 
the 
valve 
lifters
Install 
the
camshaft 
and
retain
by 
the
camshaft 
locate
plate 
Locate
plate 
tighten
ing
torque 
is 
0
4
to 
0 
5
kg 
m 
2 
9 
to 
3
6 
ft 
lb
Note 
Set 
the 
locate
plate 
so 
as 
the 
LOWER 
mark
comes 
to 
the
engine 
bottom 
side
Set 
the 
main
bearings 
on 
their
positions 
on 
the
cylinder
block
Fig 
EM 
71
Installing 
camshaft 
ocate
plate
Fig 
E1U 
7 
2 
lvlajn 
betlrj
lg 
cap
Notes 
a 
The 
center
bearing 
No 
3
bearing 
is 
a
flanged
type 
for 
thrust 
force
b 
Two 
inner
bearings 
No 
2 
and 
No 
4 
are 
of 
the
same
type
c 
The 
front
bearing 
No 
1 
is 
the
same 
type 
a
the 
rear
bearing 
No 
5
d 
All
bearings 
except 
for 
No 
1
bearing 
are
interchangeable 
between
upper 
and 
lower 
bear
ings
EM 
26 
     
        
          
   
    
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