Page 399 of 513

ENGINE
INSPECTION
Check
the
upper 
and 
lower 
bodies 
for 
cracks
2
Check 
the 
valve
assembly 
for
wear 
of 
the 
valve 
and
valve
spring 
Blow 
the 
valve
assembly 
by 
breath 
to
examine 
its
function
3
Check 
the
diaphragm 
for 
small 
holes 
cracks
and
wear
4
Check 
the 
rocker
arm 
for 
wear 
at 
the
portion 
in
contact 
with
the 
camshaft
5
Check 
the 
rocker 
arm
pin 
for 
wear 
since 
a 
worn
pin
may 
cause 
oil
leakage
6
Check 
all 
other
components 
for
any 
abnormalities
and
replace 
with 
new
parts 
as
required 
ASSEMBLY
Assembly 
is 
done 
in 
reverse 
order 
of
disassembly 
For
reassembly 
and
reinstallation 
the
following 
matters
should 
be 
noted
Use 
new
gasket
2 
Lubricate 
the 
rocker 
arm
link 
rocker 
arm
pin 
and
lever
pin 
before 
installation
3 
To
test 
the 
function
position 
the
fuel
pump 
assem
bly 
about 
I
meter 
3
3 
ft 
above 
fuel 
level 
with 
a
pipe
connecting 
the 
fuel
pump 
and 
the 
fuel
strainer 
and
operate 
the 
rocker
afm
by 
hand 
If 
fuel 
is 
drawn
up 
soon
after 
the 
rocker 
arm 
is 
released
the 
function 
of 
the
pump
is
satisfactory
CARBURETOR
CONTENTS
DESCRIPTION
STRUCTURE 
AND 
OPERATION 
EF
8
EF
9
EF 
10
EF 
11
EF 
12
EF 
12
EF 
12
EF 
14
EF 
14
EF 
15
EF 
15
EF 
16
EF
16
Primary 
system
Secondary 
system
Anti
dieseling 
solenoid 
valve
Float
system
Electric 
automatic 
choke
ADJUSTMENT
Idling 
adjustment
Fuel 
level
adjustment
Fast 
idle
adjustment
Vacuum 
break
adjustment
Choke 
un 
loader
adjustment
DESCRIPTION
The 
carburetors 
are
of 
a
downdraft
type 
which 
is
designed 
and 
built
to 
increase
power 
and
fuel
economy 
as 
Bi 
metal
setting
Adjustment 
of
interlock
opening 
of
primary 
and
secondary 
throttle 
valves
Dash
pot 
adjustment
MAJOR 
SERVICE 
OPERATIONS
Removal
Disassembly
Cleaning 
and
inspection
Assembly 
and 
installation
JETS
SERVICE 
DATA 
AND 
SPECIFICATIONS
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS 
EF 
17
EF 
18
EF 
18
EF 
19
EF 
19
EF 
19
EF 
21
EF 
22
EF 
22
EF 
22
EF 
22
well 
as 
to 
reduce 
the
emission 
of 
exhaust
gases
These 
carburetors
present 
several 
distinct 
features 
of
importance 
to 
the
car 
owners
A
summary 
of 
features 
is 
as 
follows
EF 
8 
     
        
        Page 412 of 513

FUEL 
SYSTEM
5 
Check 
venturi 
clusters
for 
loose 
or 
worn
parts 
If
damage 
or 
looseness 
exists
replace 
cluster
assembly
6 
Check 
the
linkage 
for
operating 
condition
7
Inspect 
the
operation 
of
accelerating 
pump
Pour
gasoline 
into 
the 
float 
chamber 
and
operate 
the
throttle 
lever
Check 
condition 
of
gasoline 
injection 
from
the
accelerating 
nozzle
Assembly 
and 
instalIetion
Assemble
and 
install 
the 
carburetor 
in
reverse
sequence
of
disassembly 
and 
removal
Replace 
the
gaskets 
if
necessary
When
disassembling 
and
reassembling 
the 
interlock
link
and
related
components 
be 
careful 
not
to 
bend 
or
deform
SPECIFICATIONS 
AND 
SERVICE 
DATA
Carburetor 
model
Applied 
engine
Type
Outlet 
diameter 
mm 
in
rom
in
Venturi 
diameter
Main
jet
Main 
air 
bleed
Slow
jet
Slow 
air 
bleed
Power
jet
Float 
level 
H 
rom
in
Interlock
opening 
of
primary 
and
secondary 
throttle 
valve 
G 
I
Throttle 
valve
opening 
480 
mm 
in
Auto 
choke
Fast 
idle
setting 
clearance 
A
mm
in
Manual 
transmission
Automatic 
transmission
Vacuum 
break
gap 
between
choke 
valve 
and
carburetor
body 
8
mm 
in
Manual 
transmission
Automatic 
transmission
EF 
21 
the
components
Reassembly 
carefully 
and
correctly 
so 
that
all 
interlock
links
operate 
smoothly
JETS
The 
carburetor
performance 
depends 
on 
jets 
and 
air
bleeds 
and 
the 
vehicle 
emissions
largely 
depends 
on
the
carburetor
performance 
That 
is
why 
these
components
are 
manufactured 
with 
utmost 
care
To 
clean 
them
use
gasoline 
and 
blow 
air 
on 
them
Changing 
jet 
or 
air
bleed 
size
may 
cause 
ill
vehicle
emission
So
they 
should 
not 
be
changed 
their
numbers
DCH3064 
for
Manual 
transmission
DCH306 
5
for 
Automatic 
transmission
Downdraft
Primary 
Secondary
26 
1 
024 
30 
1 
181
20 
0 
787 
26 
1 
024
1 
95
1 
140
1 
80
1 
80
1 
43
1 
50
1 
215
1 
100
1 
60
18 
to 
20 
0
709 
to 
0 
748
5 
8 
0 
2283
0
80 
to
0 
88 
0 
0315 
to 
0
0346
1 
07 
to 
1
17 
0 
0421 
to 
0
0461
1
140 
to 
1
260 
0 
0449
to 
0 
0496
1
205 
to 
1
335 
0
0474 
to 
0 
0526 
     
        
        Page 416 of 513

FUEl 
SYSTEM
EVAPORATIVE 
EMISSION
CONTROL 
SYSTEM
CONTENTS
OESCRI 
PTION
Flow
guide 
valve
MAINTENANCE
AND
TESTING
Checking 
fuel 
tank
vapor
liquid 
separator
and
vapor 
vent 
I 
ins 
EF 
25
EF
26
EF
26
EF
26
DESCRIPTION
This
system 
consists 
of
four 
basic 
elements
indicated
below
I
Fuel 
tank
with
positive 
sealing 
filler
cap 
with 
relief
valve
2
Vapor
liquid 
separator
3
Vapor 
vent 
line
4 
Flow
guide 
valve
The 
flow
guide 
valve
prevents 
blow
by
gas 
from
flowing 
into 
the 
fuel 
tank
and
guides 
fresh 
air 
into 
it
preventing 
gasoline
vapor 
from
escaping 
into 
the
carbure
tor 
air 
cleaner
Fl
me 
ester
I
f 
Flow
Thev 
lve
opens 
when
thlp 
1l
rO
Inch
Hg
O 
Positive 
unk
venlI1atlon
PCV 
hoe 
Checking 
fuel
tank 
vacuum 
relief 
valve
operation
Checking 
flow
guide 
valve 
EF 
27
EF 
27
Flow
guide 
valve
operates 
and 
blow
by
gas 
and
gasoline
vapor 
flow 
as 
follows
When 
the
engine 
is 
not
running 
the
vapor 
vent
line
vapor 
liquid 
separator 
and
fuel 
tank
are 
filled 
with
gasoline 
vapor 
produced 
in 
the
sealed
type 
fuel 
tank
A
flow
guide 
valve
opens 
when 
the
gas
pressure 
is
above
IOromHg 
0
4
in
Hg 
The
gas
passed 
through 
the 
flow
guide 
valve 
2 
is
accumulated 
in
the 
crankcase
Once 
the
engine 
starts
evaporates 
in
the 
crankcase
manifold 
and
carburetor 
air 
cleaner
is 
sucked 
into 
the 
manifold 
for
combustion 
When 
the
pressure 
of 
the
sealed
type 
fuel
tank
vapor 
liquid
separator 
and
vapor 
vent 
line
becomes
negative 
by
decreasing 
the 
fuel 
the
flow
guide 
valve 
I
opens 
to 
send 
fresh 
air 
from 
the 
carburetor 
air 
cleaner
to
the
fuel 
tank
lill
K 
riquidllepilrflOr
T
VilPOl 
vent
line 
Positiveteilling
lillercap
Fig 
EF 
37
Evaporative 
emission
control
system
EF 
25