BRAKE
SERVICE
DATA
AND
SPECIFICATIONS
Brake
pedal
Pedal
free
height
Full
stroke
of
pedal
head
Master
cylinder
mm
in
mm
in
141
5
t2
5
57
to
0787
120
4
72
17
5
11
16
Inner
diameter
of
master
cylinder
mm
in
Allowable
maximum
clearance
between
cylinder
and
piston
mm
in
Wheel
cylinder
Inner
diameter
of
wheel
cylinder
Front
drum
disc
Rear
front
disc
Allowable
maximum
clearance
between
cylinder
and
piston
Brake
drum
and
rotor
disc
Drum
brake
inner
diameter
Rotor
disc
outer
diameter
Rotor
thickness
Drum
inside
out
of
roundness
Max
allowable
drum
inner
diameter
Run
out
of
the
rotor
Max
allowable
rotor
thickness
Lining
dimensions
Front
drum
brake
Lining
width
x
thickness
x
length
Total
braking
area
0
13
0
0051
mm
in
mm
in
mm
in
mm
in
20
6
13
16
48
1
1
894
20
6
13
16
1746
11
16
mm
in
0
18
0
0071
mm
in
mm
in
mm
in
mm
in
203
2
8
00
212
5
837
9
5
03740
Below
0
Q2
0
0008
mm
in
mm
in
204
5
8
051
Below
0
03
0
0012
mm
in
8
4
03307
mm
in
cm2
sq
in
35
x
4
8
x
195
1
378
x
0
1890
x
7
68
273
423
BR
2J
Lining
material
Front
disc
brake
Pad
width
x
thickness
x
length
Total
braking
area
Rear
brake
Lining
width
x
thickness
x
length
Total
braking
area
Tightening
torque
Brake
pedal
fulcrum
pin
Master
cylinder
installation
bolt
Brake
tube
installation
flare
nut
Rear
brake
hose
and
connector
installation
nut
Front
wheel
cylinder
installation
bolt
Brake
warning
switch
installation
bolt
Front
brake
disc
installation
bolt
Caliper
assembly
installation
bolt
Rear
brake
adjuster
installation
bolt
Hand
brake
cable
hanger
strap
installation
bolt
Hand
brake
lever
installation
bolt
Rotor
and
hub
installation
bolt
CHASSIS
mm
in
cm2
sq
in
mm
in
cm2
sq
in
kg
m
ft
1b
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
lb
kg
m
ft
Ib
B40
Akebuno
make
42
5
x
10
3
x
53
I
1
673
x
0
406
x
2
091
90
3
14
0
35
x
4
8
x
195
1
378
x
0
1890
x
7
68
273
42
3
2
0
to
3
0
11
6
to
217
2
1
to
2
9
15
2
to
21
0
1
5
to
1
8
l
0
8
to
13
0
1
5
to
1
8
10
8
to
13
0
a
0
5
to
0
7
3
6
to
5
I
b
1
6
to
2
2
I
1
6
to
15
9
0
32
to
0
44
2
31
to
3
18
2
7
to
3
7
19
5
to
26
8
4
6
to
6
1
33
3
to
44
1
1
6
to
2
2
11
6
to
15
9
0
32
to
0
44
2
31
to
3
18
1
0
to
I
4
7
23
to
10
1
44
to
59
31
8
to
42
7
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Condition
Spongy
pedal
Air
in
brake
lines
Probable
cause
Swollen
hose
due
to
deterioration
or
use
of
poor
quality
brake
fluid
BR
24
Corrective
action
Bleed
thoroughly
Replace
hose
and
bleed
the
system
