DIAGNOSIS SYSTEM (IPDM E/R)EXL-21
< SYSTEM DESCRIPTION >
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Concept of Auto Active Test
• IPDM E/R starts the auto active test with the door
switch signals transmitted by BCM via CAN communica-
tion. Therefore, the CAN communication line between IPDM E/R and BCM is considered normal if the auto
active test starts successfully.
• The auto active test facilitates troubleshooting if any systems controlled by IPDM E/R cannot be operated.
Diagnosis Chart in Auto Active Test
CONSULT Function (IPDM E/R)INFOID:0000000012542317
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with IPDM E/R.
AWMIA1737GB
SymptomInspection contentsPossible cause
Any of the following components do not operate:
•Parking lamp
• Side marker lamp
• License plate lamp
•Tail lamp
•Front fog lamp
• Headlamp (HI, LO)
• Front wiper (HI, LO) Perform auto active test.
Does the applicable system op-
erate?YES BCM signal input circuit
NO • Lamp or motor
• Lamp or motor ground circuit
• Harness or connector between
IPDM E/R and applicable system
•IPDM E/R
A/C compressor does not operate Perform auto active test.
Does the magnet clutch oper-
ate?YES
• BCM signal input circuit
• CAN communication signal be-
tween BCM and ECM
• CAN communication signal be-
tween ECM and IPDM E/R
NO • Magnet clutch
• Harness or connector between
IPDM E/R and magnet clutch
•IPDM E/R
Cooling fan does not operate Perform auto active test.
Does the cooling fan operate?YES
• ECM signal input circuit
• CAN communication signal be-
tween ECM and IPDM E/R
NO • Cooling fan motor
• Harness or connector between
IPDM E/R and cooling fan motor
•IPDM E/R
Direct Diagnostic Mode Description
ECU Identification The IPDM E/R part number is displayed.
Self Diagnostic Result The IPDM E/R self diagnostic results are displayed.
Revision: August 2015 2016 Versa Note
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EXT-18
< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on CVT and A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the v ehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, chec k ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follo w the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pi npoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by: • removing the components in the area that you suspect the noise is coming from.Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be
broken or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise. Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
• feeling for a vibration with your hand by touching the component(s) that you suspec t is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise.
• looking for loose components and contact marks.
Refer to EXT-18, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-50397) is av ailable through your authorized NISSAN Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• Always check with the Parts Department for the latest parts information.
• The materials contained in the NISSAN Squeak and Rattle Kit (J-50397) are listed on the inside cover of the
kit; and can each be ordered separately as needed.
• The following materials not found in the kit can also be used to repair squeaks and rattles.
- SILICONE GREASE: Use instead of UHMW tape that will be visible or does not fit. The silicone grease will only last a few months.
- SILICONE SPRAY: Use when grease cannot be applied.
- DUCT TAPE: Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingINFOID:0000000012432163
Refer to Table of Contents for specific component removal and installation information.
Revision: August 2015 2016 Versa Note
cardiagn.com
GI-14
< HOW TO USE THIS MANUAL >
ABBREVIATIONS
ABBREVIATIONS
Abbreviation ListINFOID:0000000012433154
The following ABBREVIATIONS are used:
A
B
C
D
ABBREVIATION DESCRIPTION
A/C Air conditioner
A/C Air conditioning
A/F sensor Air fuel ratio sensor A/T Automatic transaxle/transmission
ABS Anti-lock braking system
ACCS Advance climate control system ACL Air cleaner
AP Accelerator pedal
APP Accelerator pedal position
ATF Automatic transmission fluid
AV Audio visual
AVM Around view monitor
AWD All wheel drive
ABBREVIATION DESCRIPTION
BARO Barometric pressure BCI Backup collision intervention
BCM Body control module
BLSD Brake limited slip differential
BPP Brake pedal position
BSI Blind spot intervention
BSW Blind spot warning
ABBREVIATION DESCRIPTION
CKP Crankshaft position
CL Closed loop
CMP Camshaft position
CPP Clutch pedal position
CTP Closed throttle position
CVT Continuously variable transaxle/transmission
ABBREVIATION DESCRIPTION
D
1Drive range first gear
D
2Drive range second gear
D
3Drive range third gear
D
4Drive range fourth gear
DCA Distance control assist
DDS Downhill drive support
DFI Direct fuel injection system
Revision: August 2015 2016 Versa Note
cardiagn.com
GW-6
< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on CVT and A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the v ehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, chec k ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follo w the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pi npoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by: • removing the components in the area that you suspect the noise is coming from.Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be
broken or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise. Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
• feeling for a vibration with your hand by touching the component(s) that you suspec t is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise.
• looking for loose components and contact marks.
Refer to GW-6, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-50397) is av ailable through your authorized NISSAN Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• Always check with the Parts Department for the latest parts information.
• The materials contained in the NISSAN Squeak and Rattle Kit (J-50397) are listed on the inside cover of the
kit; and can each be ordered separately as needed.
• The following materials not found in the kit can also be used to repair squeaks and rattles.
- SILICONE GREASE: Use instead of UHMW tape that will be visible or does not fit. The silicone grease will only last a few months.
- SILICONE SPRAY: Use when grease cannot be applied.
- DUCT TAPE: Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingINFOID:0000000012430528
Refer to Table of Contents for specific component removal and installation information.
Revision: August 2015 2016 Versa Note
cardiagn.com
HAC-2
Diagnosis Procedure ..............................................37
A/C INDICATOR ................................................39
Diagnosis Procedure ........................................... ...39
FRONT BLOWER MOTOR ................................41
Description ........................................................... ...41
Diagnosis Procedure ..............................................41
Component Inspection (Front Blower Motor) ..........43
Component Inspection (B lower Relay) ...................43
Component Inspection (Front Blower Motor Re-
sistor) ................................................................... ...
43
Component Inspection (Fan Switch) ......................43
MAGNET CLUTCH ............................................45
Description ........................................................... ...45
Component Function Check ...................................45
Diagnosis Procedure ..............................................45
SYMPTOM DIAGNOSIS .............................47
MANUAL AIR CONDITIONING SYSTEM ...... ...47
Symptom Table ................................................... ...47
INSUFFICIENT COOLING .................................48
Description ........................................................... ...48
Diagnosis Procedure ..............................................48
INSUFFICIENT HEATING .................................49
Description ........................................................... ...49
Diagnosis Procedure ..............................................49
COMPRESSOR DOES NOT OPERATE ...........50
Description ........................................................... ...50
Diagnosis Procedure ............................................ ...50
REMOVAL AND INSTALLATION ..............52
FRONT AIR CONTROL .................................. ...52
Exploded View ..................................................... ...52
Removal and Installation .........................................52
THERMO CONTROL AMPLIFIER ................. ...53
Removal and Installation .........................................53
REFRIGERANT PRESSURE SENSOR ......... ...54
Removal and Installation .........................................54
FRONT BLOWER MOTOR RESISTOR ......... ...55
Exploded View ..................................................... ...55
Removal and Installation .........................................55
DOOR CABLE ................................................ ...56
Exploded View ..................................................... ...56
INTAKE DOOR CABLE ......................................... ...56
INTAKE DOOR CABLE : Removal and Installation
...
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INTAKE DOOR CABLE : Adjustment .................. ...56
MODE DOOR CABLE ............................................ ...57
MODE DOOR CABLE : Removal and Installation ...57
MODE DOOR CABLE : Adjustment ........................57
AIR MIX DOOR CABLE ......................................... ...57
AIR MIX DOOR CABLE : Removal and Installation
...
57
AIR MIX DOOR CABLE : Adjustment .................. ...57
Revision: August 2015 2016 Versa Note
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PRECAUTIONSHAC-5
< PRECAUTION > [MANUAL AIR CONDITIONING]
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• When the compressor is removed, store it in th e same way as it is when mounted on the vehicle.
Failure to do so will cause oil to enter the low-pressure chamber.
• Use always a torque wrench and a b ack-up wrench when connecting tubes.
• Plug immediately all openings to prevent entry of dust and mois ture after disconnecting tubes.
• Connect the pipes at the final stag e of the operation when installing an air conditioner in the vehicle.
Do not remove the seal caps of pipes and other comp onents until just before required for connec-
tion.
• Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
• Remove thoroughly moisture from the refriger ation system before charging the refrigerant.
• Replace always used O-rings.
• Apply oil to the O-rings shown in illustrations wh en connecting tubes. Be careful not to apply oil to
threaded portion.
• O-ring must be closely attached to the groove portion of tube.
• Be careful not to damage O-ring and tube when replacing the O-ring.
• Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is
installed to tube correctly.
• Perform leak test and make sure there are no leaks from connections after connecting lines. Discon-
nect that line and replace the O-ring when the refrigerant leak point is found. Then tighten connec-
tions of seal seat to the specified torque.
COMPRESSOR
CAUTION:
• Plug all openings to prevent moisture and foreign matter from entering.
• When the compressor is removed, store it in the same way as it is when mounted on the vehicle.
• Follow “MAINTENANCE OF OIL LEVEL” exactly when replacing or repairing compressor. Refer to HA-22, "
Description".
• Keep friction surfaces between clutch and pulley clean . Wipe them off by using a clean waste cloth
moistened with solvent if the su rfaces are contaminated with oil.
• Turn the compressor shaft by hand more than fi ve turns in both directions after compressor service
operation. This equally distribut es oil inside the compressor. Let the engine idle and operate the
compressor for one hour after the compressor is installed.
• After replacing the compressor magnet clutch, appl y voltage to the new clutch to check for normal
operation.
LEAK DETECTION DYE
CAUTION:
• The A/C system contains a fluorescent leak detect ion dye used for locating refrigerant leaks. An
ultraviolet (UV) lamp is required to il luminate the dye when inspecting for leaks.
• Always wear fluorescence enhancing UV safety goggles to protect eyes and enhance the visibility of
the fluorescent dye. Name : A/C System Oil Type: DH-PR
RHA861F
Revision: August 2015
2016 Versa Note
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MAGNET CLUTCHHAC-45
< DTC/CIRCUIT DIAGNOSIS > [MANUAL AIR CONDITIONING]
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MAGNET CLUTCH
DescriptionINFOID:0000000012430746
SYSTEM DESCRIPTION
When the blower speed dial is in one of the fan speed pos itions, the front air control outputs a fan ON signal to
the BCM. When the A/C switch is pressed, the A/C switch LED illuminat es and the front air control outputs a
compressor ON signal to the BCM. Any mode control button can be selected. As long as the BCM receives a
compressor ON signal and a fan ON signal from the front air control, the conditions required for the BCM to
transmit a compressor ON request to the ECM have been met.
The BCM sends a compressor ON signal to ECM, via CAN communication line.
The ECM judges whether the compressor can be turned ON, based on each sensor status (refrigerant pres-
sure sensor signal, throttle angle sensor, etc.). If it judges the compressor can be turned ON, it sends a com-
pressor ON signal to IPDM E/R, via CAN communication line.
Upon receipt of a compressor ON signal from ECM, IPDM E/R turns the A/C relay ON to operate the compres-
sor.
Component Function CheckINFOID:0000000012430747
1.CHECK MAGNET CLUTCH OPERATION
Perform auto active test of IPDM E/R. Refer to PCS-10, "
CONSULT Function (IPDM E/R)".
Is the inspection result normal?
YES >> Inspection End.
NO >> Refer to HAC-45, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000012430748
Regarding Wiring Diagram information, refer to HAC-22, "Wiring Diagram".
1.CHECK FUSE
Check 10A fuse (No. 42, located in IPDM E/R).
NOTE:
Refer to PG-60, "
IPDM E/R Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK MAGNET CLUTCH
1. Turn ignition switch OFF.
2. Disconnect compressor connector.
3. Directly apply battery voltage to the magnet clut ch. Check for operation visually and by sound.
Does it operate normally?
YES >> GO TO 3.
NO >> Replace magnet clutch. Refer to HA-26, "
Removal and Installation".
3.CHECK MAGNET CLUTCH POWER SUPPLY CIRCUIT FOR OPEN
1. Disconnect IPDM E/R connector.
2. Check continuity between IPDM E/R harness connector and compressor harness connector.
IPDM E/R Compressor
Continuity
Connector TerminalConnector Terminal
E45 28F3 1Yes
Revision: August 2015 2016 Versa Note
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HAC-46
< DTC/CIRCUIT DIAGNOSIS >[MANUAL AIR CONDITIONING]
MAGNET CLUTCH
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to
PCS-30, "Removal and Installation".
NO >> Repair harness or connector.
Revision: August 2015 2016 Versa Note
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