EM-6
< PRECAUTION >[QR25DE]
PRECAUTIONS
4. Cover the serrated end of the valve with a large shop towel (A).
Strike the valve face end with a hammer, separating it into two
pieces.
5. Fill a bucket, such as a 20 (5-1/4 US gal, 4-3/8 Imp gal) oil can, with at least 10 (2-5/8 US gal, 2-1/4 lmp gal) of water.
Carefully place the already cut (serrated) valves into the water
one-at-a-time using a set of large tweezers and quickly move
away at least 2.7 m (9 ft).
6. The valves should be placed in a standing position as shown in the illustration to allow complete reaction. After the bubbling
action has subsided, additional valves can be placed into the
bucket allowing each subsequent chemical reaction to subside.
However, no more than 8 valves should be placed in the same
10 (2-5/8 US gal, 2-1/4 lmp gal) amount of water. The com-
plete chemical reaction may take as long as 4 to 5 hours.
Remove the valves using a set of large tweezers after the chem-
ical reaction has stopped. Afterwards, valves can be disposed
as ordinary scrap.
Precaution for Assembly and InstallationINFOID:0000000009460458
• Use torque wrench to tighten bolts or nuts.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
follow the specifications.
• Always replace the old with a new gas ket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
• Bleed the air trapped within the system after draining the coolant.
• Before starting engine, apply fuel pressure to fuel li nes with turning ignition switch ON (with engine stopped).
Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems for leakage or rattles.
Parts Requiring Angular TighteningINFOID:0000000009460459
• Use an angle wrench for the final tightening of the following engine parts.
- Cylinder head bolts
- Lower cylinder block bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and coated with engine oil.
Precaution for Liquid GasketINFOID:0000000009460460
REMOVAL OF LIQUID GASKET
JPBIA4966ZZ
A : Bucket [Such as 20 (5-1/4 US gal, 4-3/8 Imp gal) oil can]
JPBIA4967ZZ
Revision: November 20132014 Altima NAM
PRECAUTIONSEM-7
< PRECAUTION > [QR25DE]
C
D E
F
G H
I
J
K L
M A
EM
NP
O
• After removing the bolts and nuts, separate the mating surface and
remove the liquid gasket using Tool (A).
CAUTION:
Be careful not to damage the mating surfaces.
• In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use a
plastic hammer to slide (2) the cutter by tapping on the side.
CAUTION:
Do not damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the gasket application surface and the mating surface.
• Remove the liquid gasket completely from the groove of the
gasket application surface, mounting bolts, and bolt holes.
2. Thoroughly clean the gasket application surface and the mating surface and remove adhering moisture, grease and foreign
materials.
3. Attach the liquid gasket tube to the tube presser. Use Genuine Silicone RTV Seal ant or equivalent. Refer to
GI-21, "Recommended Chemical Products and Sealants"
.
4. Apply the liquid gasket using suitable tool without breaks to the specified location.
• If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.
• As for the bolt holes, normally apply the liquid gasket inside the holes. If specified, it should be applied outside the holes.
Make sure to read the text of this manual.
• Within five minutes of the liquid gasket application, install the mating component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• After 30 minutes or more have passed from the installation, fill the engine with the specified oil and coolant. Refer to MA-11,
"FOR USA AND CANADA : Fluids and Lubricants".
CAUTION:
If there are more specific instruct ions in the procedures contained in this manual concerning liquid
gasket application, observe them. Tool Number (A): KV10111100 (J-37228)
AWBIA1249GB
PBIC0003E
EMA0622D
SEM159F
Revision: November 20132014 Altima NAM
EM-30
< REMOVAL AND INSTALLATION >[QR25DE]
INTAKE MANIFOLD
INTAKE MANIFOLD
Exploded ViewINFOID:0000000009460480
Removal and InstallationINFOID:0000000009460481
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the coolant when the engine is hot.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
1. Disconnect battery negative terminal. Refer to PG-73, "Removal and Installation (Battery)"
.
2. Release the fuel pressure. Refer to EC-182, "Work Procedure"
.
3. Partially drain engine coolant. Refer to CO-12, "Changing Engine Coolant"
.
4. Remove the air cleaner and air duct. Refer to EM-29, "Removal and Installation"
.
5. Remove cowl top finisher. Refer to EXT-24, "Removal and Installation"
.
6. Remove strut tower bar. Refer to FSU-19, "Exploded View"
.
7. Disconnect the PCV hose from the intake manifold.
8. Disconnect the EVAP hose and EVAP canister purge volume control solenoid.
1. Electric throttle control actuator 2. Map sensor (California only) 3. Map hose (California only)
4. Clamp 5. Cap (except California) 6. Intake manifold gasket
7. Intake manifold 8. Electric throttle control actuator O-ringA. Refer to INSTALLATION
B. Refer to INSTALLATION C. Refer to INSTALLATION
AWBIA1768ZZ
Revision: November 20132014 Altima NAM
EM-84
< UNIT REMOVAL AND INSTALLATION >[QR25DE]
ENGINE ASSEMBLY
Removal and Installation
INFOID:0000000009460508
WARNING:
• Place chocks at the front and back of the rear wheels.
• For engines not equipped with slin gers, attach proper slingers and bolts as described in the Parts
Catalog.
CAUTION:
• Do not start working until the exh aust system and coolant are cool.
• If items or work required are not covered by the en gine main body section, follow the applicable pro-
cedures.
• Use the correct supporting points for lifting and jacking. Refer to GI-33, "Garage Jack and Safety
Stand".
• In removing the drive shaft, be careful not to damage the grease seals on the transaxle.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove engine cover using power tool. Refer to EM-28, "Removal and Installation".
2. Release fuel pressure. Refer to EC-182, "Work Procedure"
.
3. Disconnect the negative and positive battery terminal. Refer to PG-73, "Removal and Installation (Bat-
tery)".
4. Disconnect the fuel rail at the fuel hose quick connector (engine side). Refer to EM-41, "Removal and
Installation".
5. Drain the engine coolant. Refer to CO-12, "Changing Engine Coolant"
.
6. Remove the engine under cover. Refer to EXT-28, "Removal and Installation"
.
7. Remove hood assembly. Refer to DLK-170, "HOOD ASSEMBLY : Removal and Installation"
.
8. Remove core support cover.
9. Remove the front air duct and air cleaner case assembly. Refer to EM-29, "Removal and Installation"
.
10. Remove battery and battery tray. Refer to PG-74, "Removal and Installation (Battery Tray)"
.
11. Remove cowl top. Refer to EXT-24, "Removal and Installation"
.
12. Remove strut brace. Refer to FSU-19, "Exploded View"
.
13. Disconnect EVAP hose and vacuum hose from intake manifold.
14. Remove upper and lower radiator hoses (engine side).
15. Remove CVT cooler lines.
16. Disconnect engine room harness connecto r at the CVT and ECM connectors.
CAUTION:
Protect the harness connector with plastic bags or suitable covering to help prevent damage and
intrusion of foreign mate rials into the connectors.
17. Remove the brake booster vacuum hose.
18. Disconnect the heater hoses.
19. Remove the front wheels and tires using a power tool. Refer to WT-55, "Adjustment"
.
20. Remove the fender protector side covers (RH) and (LH). Refer to EXT-26, "FENDER PROTECTOR :
Removal and Installation".
21. Remove tie rod ends from the steering knuckles. Refer to ST-36, "Removal and Installation"
.
22. Remove the power steering gear bolts and support the power steering gear. Refer to ST-36, "Exploded
View".
23. Remove rear cover plate.
24. Remove the torque converter nuts.
25. Remove the rear engine mount torque rod.
26. Remove front exhaust tube and gaskets. Refer to EX-5, "Exploded View"
.
G. 90 N·m (9.2 kg-m, 66 ft-lb) H. 103 N·m (11 kg-m, 76 ft-lb) J. Follow installation procedure
Front
Revision: November 20132014 Altima NAM
ENGINE ASSEMBLYEM-85
< UNIT REMOVAL AND INSTALLATION > [QR25DE]
C
D E
F
G H
I
J
K L
M A
EM
NP
O
27. Remove the LH and RH drive shafts. Refer to
FAX-10, "Removal and Installation (LH)", FAX-12, "Removal
and Installation (RH)".
28. Remove the drive belt. Refer to EM-19, "Removal and Installation"
.
29. Remove the front suspension member. Refer to FSU-20, "Removal and Installation"
.
30. Remove the A/C compressor with piping connected and support using suitable wire.
31. Disconnect the transaxle shift controls. Refer to TM-407, "Removal and Installation"
.
32. Install engine slingers into the rear of the cylinder head (A) and front engine mounting bracket holes (B).
• Use engine mounting bolt holes for front slinger.
• Use the holes in the rear of the cylinder head for the rear
slinger.
33. Support engine and transaxle assembly with engine lifti ng equipment from the top with the vehicle raised
on a hoist.
34. Remove the RH engine mount torque rod, RH engine support bracket and RH engine mounting insulator and bracket.
35. Remove LH transaxle mounting insulator through-bolts.
36. Lower the engine and transaxle assembly from the engine compartment using suitable tool.
CAUTION:
• Before and during this procedure, alw ays check if any harnesses are left connected.
• Avoid any damage to, or any oil/grease smearing or spills onto the engine mounting insulators.
37. Remove the starter motor. Refer to STR-22, "QR25DE : Removal and Installation"
.
38. Remove engine and transaxle harness.
39. Separate engine and transaxle. Refer to TM-206, "Exploded View"
.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Tighten the transmission bolts to specification. Refer to TM-407, "Removal and Installation"
.
• Do not allow oil to get on mounting insulators. Be careful not to damage mounting insulators.
• If parts have a direction mark (arrow) this indicates front of the vehicle, and the parts must be installed
according to the identification mark.
• Install the RH engine mounting bracket bolts in the following steps:
- First install bolts (A) and (B) loosely.
- Install and tighten the five RH engine mounting bracket bolts to specification in the order as shown.
- : Front
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. Slinger bolts (A) : 28 N·m (2.8 kg-m, 21 ft-lb)
Slinger bolts (B) : 48 N·m (4.9 kg-m, 35 ft-lb))
AWBIA1363ZZ
RH engine mounting bracket bolt : 48.2 N·m (4.9 kg-m, 36 ft-lb)
ALBIA0541ZZ
Revision: November 20132014 Altima NAM
EM-86
< UNIT REMOVAL AND INSTALLATION >[QR25DE]
ENGINE ASSEMBLY
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/
transaxle fluid CVT Models
Leakage Level/Leakage Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas — Leakage —
Revision: November 20132014 Altima NAM
EM-88
< UNIT DISASSEMBLY AND ASSEMBLY >[QR25DE]
CYLINDER BLOCK
Disassembly and Assembly
INFOID:0000000009460510
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
NOTE:
The following procedures explain how to disassem ble the engine with the engine stand fastened to the bell
housing. Some steps may be different if using a different type of engine stand.
DISASSEMBLY
1. Remove the engine and transaxle as an assembly from the vehicle, and separate the transaxle from the
engine. Refer to EM-84, "Removal and Installation"
.
2. Remove the drive plate. Hold the crankshaft using Tool (A) and use a suitable tool to remove the bolts.
3. Remove pilot converter using Tool.
4. Remove the rear oil seal. Refer to EM-72, "Removal and Installation of Rear Oil Seal"
.
5. Mount the engine on a suitable engine stand (A). CAUTION:
• Use an engine stand that has a load capacity large
enough for supporting the engine weight [approximately
135 kg (298 lb) or more].
• Before removing the hanging chains, check the engine
stand is stable and there is no risk of overturning.
NOTE:
The figure shows an example of widely used engine stand (A)
that can support mating surface of transaxle with drive plate
removed.
• Remove the following parts if the engine stand load capacity is not adequate, to reduce the potential risk of overturning stand:
- Intake manifold. Refer to EM-30, "Removal and Installation"
.
- Exhaust manifold. Refer to EM-33, "Removal and Installation"
.
- Rocker cover. Refer to EM-45, "Removal and Installation"
.
6. Drain any remaining engine oil and coolant from the engine.
7. Remove the exhaust manifold and three way catalyst assembly. Refer to EM-33, "Removal and Installa-
tion".
8. Remove the intake manifold and fuel tube assembly. Refer to EM-30, "Removal and Installation"
.
28. Oil level gauge guide 29. Oil level gauge 30. O-ring
A. Follow assembly procedure
Tool Number : KV11105210 (J-44716)
PBIC3226J
Tool Number : ST16610001 (J-23907)
WBIA0483E
PBIC3227J
Revision: November 20132014 Altima NAM
CYLINDER BLOCKEM-91
< UNIT DISASSEMBLY AND ASSEMBLY > [QR25DE]
C
D E
F
G H
I
J
K L
M A
EM
NP
O
22. Remove the crankshaft (A).
CAUTION:
• Do not damage or deform the signal plate (B) while
mounted on the crankshaft.
• When setting the crankshaft on a flat surface, use a block of wood to avoid interferen ce between the signal plate
and the surface.
• Do not remove signal plate unless it is necessary.
23. Pull the rear oil seal off of the rear end of the crankshaft. CAUTION:
Do not damage the crankshaft or cylinder block when removing the rear oil seal.
NOTE:
When replacing the rear oil seal without removing the cy linder block, use a suitable tool to pull it out from
between crankshaft and block.
24. Remove the main bearings and thrust bearings from the cylinder block and lower cylinder block. CAUTION:
Identify and number the bearings, if reusing th em, so that they are assembled in the same position
and direction.
25. Remove oil jets (A) if necessary.
ASSEMBLY
1. Using compressed air, clean out the coolant and oil passages in the cylinder block, the cylinder bore and
the crankcase to remove any foreign material.
WARNING:
Use approved safety glasses to protect your eyes.
2. Install the drain plugs on the cylinder block. • Apply Silicone RTV Sealant. Use Genuine Silicone RTV Seal ant, or equivalent. Refer to
GI-21, "Recommended Chemi cal Products and Sealants"
.
• : Engine front CAUTION:
Do not reuse copper sealing washers.
AWBIA1377ZZ
: Engine front
JPBIA0686ZZ
Drain plug torque
Drain plug (A) : 54 Nm (5.5 kg-m, 40 ft-lb)
Drain plug (B) : 9.8 Nm (1.0 kg-m, 87 in-lb)
AWBIA1328GB
Revision: November 20132014 Altima NAM