REAR TIMING CHAIN CASEEM-191
< REMOVAL AND INSTALLATION > [VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
NP
O
6. Remove O-rings (1) to timing chain case and cylinder block.
CAUTION:
Do not reuse O-rings.
7. Use a scraper to remove all of the old Silicone RTV Sealant from the front and rear timing chain case and opposite mating sur-
faces.
CAUTION:
Do not damage the mating surfaces.
8. Remove all old Silicone RTV Sealant from all the bolt holes and bolts.
CAUTION:
Do not damage the threads or mating surfaces.
INSTALLATION
1. Install O-rings (1) on cylinder block.
CAUTION:
Do not reuse O-rings.
2. Apply Genuine Silicone RTV Sealant or equivalent, to the rear timing chain case using Tool as shown. Refer to GI-21, "Recommended Chemical Products and Sealants"
.
CAUTION:
• For (a), completely wipe out liquid gasket ext ended on a portion touching at engine coolant.
• Apply liquid gasket on installation position of water pump and cylinder completely.
: Engine front
JPBIA0090ZZ
SEM428G
SEM161F
: Engine front
JPBIA0090ZZ
Tool number : WS39930000 ( — )
Revision: November 20132014 Altima NAM
CYLINDER HEADEM-207
< REMOVAL AND INSTALLATION > [VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
NP
O
CYLINDER HEAD
Exploded ViewINFOID:0000000009460574
Removal and InstallationINFOID:0000000009460575
REMOVAL
1. Remove the rear timing chain case. Refer to
EM-189, "Removal and Installation".
2. Remove the intake manifold. Refer to EM-149, "Removal and Installation"
.
3. Remove the intake and exhaust camshafts. Refer to EM-194, "Removal and Installation"
.
4. Remove exhaust manifolds. Refer to EM-153, "Removal and Installation (RH)"
.
5. Remove the coolant outlet housing. Refer to CO-51, "Removal and Installation"
.
6. Remove the RH and LH cylinder head bolts, with power tool. • The bolts should be loosened gradually in three stages.
• Loosen the bolts in the numerical order as shown.
1. Cylinder head bolt 2. Cylinder head 3. Cylinder head gasket
4. Engine block A. Follow INSTALLATION procedure
ALBIA0260ZZ
SEM859E
SEM860E
Revision: November 20132014 Altima NAM
EM-220
< UNIT REMOVAL AND INSTALLATION >[VQ35DE]
ENGINE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
ENGINE ASSEMBLY
Exploded ViewINFOID:0000000009460579
Removal and InstallationINFOID:0000000009460580
WARNING:
• Place chocks at front and back of rear wheels.
• For engines not equipped with en gine slingers, attach proper slingers and bolts as described in the
NISSAN Parts Catalog.
• Do not start working until exhau st system and coolant are cool.
CAUTION:
• If items or work required are not covered by the en gine main body section, follow the applicable pro-
cedures.
• Use the correct supporting points for lifting and jacking. Refer to GI-33, "Garage Jack and Safety
Stand".
• In removing the drive shafts, be careful not to damage any transaxle grease seals.
• Before separating the engine and transaxle, remove the crankshaft position sensor (POS).
AWBIA1341ZZ
1. Engine mounting bracket (rear) 2. Rear torque rod 3. Rear torque rod bracket
4. Upper torque rod 5. Engine mounting bracket (RH) 6. Engine mounting insulator (RH)
7. Engine mounting insulator (front) 8. Front engine mounting insulator vac- uum hose9. Engine mounting bracket (front)
10. Engine mounting insulator (LH) 11. Engine mounting insulator (rear) 12. Rear engine mounting insulator vac- uum hose
13. Gusset Front
Revision: November 20132014 Altima NAM
ENGINE ASSEMBLYEM-221
< UNIT REMOVAL AND INSTALLATION > [VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
NP
O
• Do not damage the edge of the crankshaft
position sensor (POS) or the ring gear teeth.
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
1. Remove hood assembly. Refer to DLK-170, "HOOD ASSEMBLY : Removal and Installation"
.
2. Release fuel pressure. Refer to FL-5, "Inspection"
.
3. Drain engine coolant. Refer to CO-36, "Changing Engine Coolant"
.
4. Drain power steering fluid. Refer to ST-30, "Draining and Refilling"
.
5. Remove front wheels and tires (RH/LH). Refer to WT-55, "Adjustment"
.
6. Remove fender protector side covers (RH/LH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
7. Remove the engine under cover. Refer to EXT-17, "Removal and Installation"
.
8. Remove the engine room cover. Refer to EM-143, "Removal and Installation"
.
9. Remove air duct hose and resonator assembly and air cleaner case assembly with mass air flow sensor.
Refer to EM-144, "Removal and Installation"
.
10. Remove battery and battery tray. Refer to PG-74, "Removal and Installation (Battery Tray)"
.
11. Remove transmission control module. Refer to TM-183, "Removal and Installation"
.
12. Remove cowl top. Refer to EXT-24, "Removal and Installation"
.
13. Remove strut brace using power tools. Refer to FSU-19, "Exploded View"
.
14. Remove IPDM E/R. Refer to PCS-32, "Removal and Installation"
.
15. Remove the following parts: • EVAP vacuum hose
• Brake booster vacuum hose
• Heater hoses (engine side)
16. Disconnect transaxle shift control cables. Refer to TM-380, "Removal and Installation"
.
17. Remove upper and lower radiator hoses.
18. Disconnect CVT fluid cooler hoses.
19. Remove power steering reservoir, suction hose and high pressure hose.
20. Disconnect fuel hose quick connection at vehicle piping side. Refer to EM-163, "Removal and Installa-
tion".
21. Remove the front exhaust tube using power tools. Refer to EX-10, "Exploded View"
.
22. Discharge and recover the R134a refrigerant. Refer to HA-23, "Recycle Refrigerant"
.
23. Remove the A/C compressor using power tools. Refer to HA-30, "COMPRESSOR : Removal and Installa-
tion".
24. Install engine slingers into front of LH cylinder head and rear of RH cylinder head.
• (A): RH cylinder head
ALBIA0262GB
Revision: November 20132014 Altima NAM
EM-222
< UNIT REMOVAL AND INSTALLATION >[VQ35DE]
ENGINE ASSEMBLY
• (B): LH cylinder head
25. Remove rear cover plate.
26. Remove the torque converter nuts.
27. Remove nuts of stabilizer connecting rods from struts. Refer to FSU-19, "Exploded View"
.
28. Remove front wheel speed sensors and position aside. Refer to BRC-124, "Removal and Installation -
Front Wheel Sensor".
29. Remove front brake rotors. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Removal and Installation"
.
30. Remove piston rod nut. Refer to FSU-19, "Exploded View"
.
31. Remove front drive shaft (LH/RH). Refer to FAX-10, "Removal and Installation (LH)"
and FAX-12,
"Removal and Installation (RH)".
32. Remove RH drive shaft center bearing bracket.
33. Remove lower steering column pinch bolt. Refer to ST-33, "Exploded View"
.
34. Remove three way catalyst (manifold) (bank 1) heat shield.
35. Disconnect front and rear engine mounting insulator vacuum hoses.
36. Remove front and rear engine mounting insulator nut.
37. Position a suitable support table under suspension member and engine assembly. TM-206, "Removal and
Installation"
38. Disconnect the engine mounting insulator (LH), upper torque rod, and engine mounting insulator (RH).
39. For additional safety, secure the engine in position with suitable tool.
40. Remove suspension member bolts. Refer to FSU-19, "Exploded View"
.
41. Carefully lower the engine, transaxle assembly and suspension member using Tool, avoiding interference
with the vehicle body.
CAUTION:
• Before and during this procedure, alw ays check if any harnesses are left connected.
• Avoid any damage to, or any oil/grease smearin g or spilling onto the engine mounting insula-
tors.
42. Remove the starter motor. Refer to STR-23, "VQ35DE : Removal and Installation"
.
43. Remove the crankshaft position sensor (POS).
44. Remove engine and transaxle harness.
45. Separate the engine and transaxle and mount the engine on a suitable engine stand.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Tighten transmission bolts to specification. Refer to TM-206, "Removal and Installation"
.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
ALBIA0263GB
Tool number : KV101J0010 (J-47242)
Revision: November 20132014 Altima NAM
ENGINE ASSEMBLYEM-223
< UNIT REMOVAL AND INSTALLATION > [VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
NP
O
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner dr ops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/
transaxle fluid CVT Models Leakage Level/Leakage Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas — Leakage —
Revision: November 20132014 Altima NAM
EM-226
< UNIT DISASSEMBLY AND ASSEMBLY >[VQ35DE]
CYLINDER BLOCK
6. Drain the engine of all coolant and oil.
7. Remove the oil pan. Refer to EM-157, "Removal and Installation (Upper Oil Pan)"
.
8. Remove the timing chain primary and secondary. Refer to EM-182, "Removal and Installation"
.
9. Remove the cylinder head. Refer to EM-207, "Removal and Installation"
.
10. Cut away liquid gasket and remove rear oil seal retainer using Tool. Refer to EM-124, "Precaution for Liquid Gasket"
.
CAUTION:
• Be careful not to damage mounting surface.
• If rear oil seal retainer is removed, replace it with a new one.
NOTE:
Rear oil seal and retainer form a single part and are handled as
an assembly.
11. Remove the piston and connecting rod assemblies.
a. Position the crankshaft pin corresponding to the connecting rod to be removed onto the bottom dead center.
b. Remove the connecting rod cap.
c. Using a hammer handle or similar tool, push the piston and con- necting rod assembly out to the cylinder head side.
• Before removing the piston and connecting rod assembly, check the connecting rod side clearance. Refer to EM-234,
"Inspection".
12. Remove the connecting rod bearings. CAUTION:
• When removing the connecting rod side bearings, note the installation position. Keep them in
the correct order.
13. Remove the piston rings from the piston. • Use a piston ring expander.
CAUTION:
• When removing the piston rings, be careful not to damage the piston. Do not exp and the rings excessively.
• Be careful to mark the rings if they are to be reused so
they are installed in their original position.
• Before removing the piston rings, check the piston ring side clear- ance. Refer to EM-234, "Inspection"
.
14. Remove the piston from the connecting rod as follows.
a. Using a snap ring pliers, remove the snap ring. CAUTION:
Do not reuse snap rings. Tool number : KV10111100 (J-37228)
SEM830E
PBIC0086E
PBIC0087E
PBIC0260E
Revision: November 20132014 Altima NAM
EM-234
< UNIT DISASSEMBLY AND ASSEMBLY >[VQ35DE]
CYLINDER BLOCK
17. Install the baffle plate to the main bearing beam.
18. Install the knock sensor. • Make sure that there is no foreign material on the cylinder
block mating surface and the bac k surface of the knock sen-
sor.
• Install the knock sensor with the connector facing the rear of
the engine.
• Do not tighten the bolts while holding the connector.
• Make sure that the knock sensor does not interfere with other
parts.
CAUTION:
If any impact by dropping occurs to the knock sensor,
replace it with new one.
19. Install the cylinder head. Refer to EM-207, "Removal and Installation"
.
20. Install the timing chain. Refer to EM-182, "Removal and Installation"
.
21. Install the oil pan. Refer to EM-157, "Removal and Installation (Upper Oil Pan)"
.
22. Remove the engine from the stand and install the engine assembly into the vehicle. Refer to EM-220,
"Removal and Installation".
23. Install the pilot converter with its chamfer facing crankshaft as shown.
24. Install the drive plate. • Install the drive plate and reinforce plate in the direction asshown.
• Align dowel pins of crankshaft rear and drive plate with pin
holes of each part.
• Secure the crankshaft using a suitable tool.
• Tighten the drive plate bolts in one or two steps.
25. Assembly of the remaining parts is in the reverse order of disas- sembly.
26. Fill the engine with the specified oil and coolant. Refer to MA-11,
"FOR USA AND CANADA : Engine Oil Recommendation" and
MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
CAUTION:
Wait at least 30 minutes for the sealant to set-up befo re filling the engine with fluids and running it.
InspectionINFOID:0000000009460582
PISTON AND PISTON PIN CLEARANCE
Inner Diameter of Piston Pin Hole
: Crankshaft side
PBIC0810E
JPBIA0210ZZ
PBIC0910E
Revision: November 20132014 Altima NAM