EM-222
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ENGINE ASSEMBLY
• (B): LH cylinder head
25. Remove rear cover plate.
26. Remove the torque converter nuts.
27. Remove nuts of stabilizer connecting rods from struts. Refer to FSU-19, "Exploded View"
.
28. Remove front wheel speed sensors and position aside. Refer to BRC-124, "Removal and Installation -
Front Wheel Sensor".
29. Remove front brake rotors. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Removal and Installation"
.
30. Remove piston rod nut. Refer to FSU-19, "Exploded View"
.
31. Remove front drive shaft (LH/RH). Refer to FAX-10, "Removal and Installation (LH)"
and FAX-12,
"Removal and Installation (RH)".
32. Remove RH drive shaft center bearing bracket.
33. Remove lower steering column pinch bolt. Refer to ST-33, "Exploded View"
.
34. Remove three way catalyst (manifold) (bank 1) heat shield.
35. Disconnect front and rear engine mounting insulator vacuum hoses.
36. Remove front and rear engine mounting insulator nut.
37. Position a suitable support table under suspension member and engine assembly. TM-206, "Removal and
Installation"
38. Disconnect the engine mounting insulator (LH), upper torque rod, and engine mounting insulator (RH).
39. For additional safety, secure the engine in position with suitable tool.
40. Remove suspension member bolts. Refer to FSU-19, "Exploded View"
.
41. Carefully lower the engine, transaxle assembly and suspension member using Tool, avoiding interference
with the vehicle body.
CAUTION:
• Before and during this procedure, alw ays check if any harnesses are left connected.
• Avoid any damage to, or any oil/grease smearin g or spilling onto the engine mounting insula-
tors.
42. Remove the starter motor. Refer to STR-23, "VQ35DE : Removal and Installation"
.
43. Remove the crankshaft position sensor (POS).
44. Remove engine and transaxle harness.
45. Separate the engine and transaxle and mount the engine on a suitable engine stand.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Tighten transmission bolts to specification. Refer to TM-206, "Removal and Installation"
.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
ALBIA0263GB
Tool number : KV101J0010 (J-47242)
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ENGINE ASSEMBLYEM-223
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• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner dr ops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/
transaxle fluid CVT Models Leakage Level/Leakage Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas — Leakage —
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EM-226
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CYLINDER BLOCK
6. Drain the engine of all coolant and oil.
7. Remove the oil pan. Refer to EM-157, "Removal and Installation (Upper Oil Pan)"
.
8. Remove the timing chain primary and secondary. Refer to EM-182, "Removal and Installation"
.
9. Remove the cylinder head. Refer to EM-207, "Removal and Installation"
.
10. Cut away liquid gasket and remove rear oil seal retainer using Tool. Refer to EM-124, "Precaution for Liquid Gasket"
.
CAUTION:
• Be careful not to damage mounting surface.
• If rear oil seal retainer is removed, replace it with a new one.
NOTE:
Rear oil seal and retainer form a single part and are handled as
an assembly.
11. Remove the piston and connecting rod assemblies.
a. Position the crankshaft pin corresponding to the connecting rod to be removed onto the bottom dead center.
b. Remove the connecting rod cap.
c. Using a hammer handle or similar tool, push the piston and con- necting rod assembly out to the cylinder head side.
• Before removing the piston and connecting rod assembly, check the connecting rod side clearance. Refer to EM-234,
"Inspection".
12. Remove the connecting rod bearings. CAUTION:
• When removing the connecting rod side bearings, note the installation position. Keep them in
the correct order.
13. Remove the piston rings from the piston. • Use a piston ring expander.
CAUTION:
• When removing the piston rings, be careful not to damage the piston. Do not exp and the rings excessively.
• Be careful to mark the rings if they are to be reused so
they are installed in their original position.
• Before removing the piston rings, check the piston ring side clear- ance. Refer to EM-234, "Inspection"
.
14. Remove the piston from the connecting rod as follows.
a. Using a snap ring pliers, remove the snap ring. CAUTION:
Do not reuse snap rings. Tool number : KV10111100 (J-37228)
SEM830E
PBIC0086E
PBIC0087E
PBIC0260E
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EM-232
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CYLINDER BLOCK
c. Install the snap ring into the front of the piston pin-groove.
• After installing, check that the connecting rod pivots smoothlyon the pin.
CAUTION:
Do not reuse snap rings.
11. Using a piston ring expander, install the piston rings. CAUTION:
• Be careful not to damage the piston.
• When the piston rings are not replaced, remount the rings
in their original positions.
• When replacing the piston ri ngs, those without stamped
surface (A) can be mounted either side up.
• Install the second ring with the stamped surface (B) facing upward. If the ring is not stamped it can face in either
direction.
• Position each ring with the gap as shown, referring to the pis- ton front mark.
12. Install the connecting rod bearings to the connecting rod and the connecting rod cap.
• When installing the connecting rod bearings, apply engine oil to the bearing surface (crankshaft side). Do not apply oil to the
back surface (connecting rod and cap side), but thoroughly
clean it.
• When installing, align the connecting rod bearing protrusion
with the notch of the connecting rod to install.
• Check that the oil holes on the connecting rod and on the cor- responding bearing are aligned.
PBIC0260E
To p r i n g ( A ) : —
Second ring (B) : 2AJPBIA0263ZZ
PBIC0808E
PBIC0266E
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13. Install the piston and connecting rod assembly into the corre-
sponding cylinder.
• Position the crankshaft pin corresponding to the connecting
rod to be installed onto the bottom dead center.
• Apply engine oil sufficiently to the cylinder bore, piston, and crankshaft pin.
• Match the cylinder position wit h the cylinder No. (B) on the
connecting rod to install.
• Install the piston with the piston front mark (A) on the crown
facing the front of the engine ( ), using a suitable tool.
- Oil hole (C)
CAUTION:
Be careful not to damage the crankshaft pin and cyl inder wall, resulting from an interference of the
connecting rod big end.
14. Install the connecting rod cap. • Match the stamped cylinder number marks on the connectingrod with those on the cylinder cap for installation.
• Install the piston connecting rod assembly and cap so that the front mark on the cap and piston are facing the front of the
engine.
• Lubricate the threads and seat surfaces with new engine
oil.
15. Check the connecting rod cap bolts before reusing, then install
in their original position in the connecting rod. The bolts should
screw in smoothly by hand.
• Measure the outer diameter of the connecting rod cap bolts as
shown.
16. Tighten the connecting rod cap bolts in two stages using Tool: CAUTION:
Always use either an angle wr ench or protractor. Avoid
tightening based on visual check alone.
• Apply engine oil to the threads and seats of the connecting rod cap bolts.
• After tightening the connecting rod cap bolts, make sure that the crankshaft rotates smoothly.
• Check the connecting rod side clearance. If beyond t he limit, replace the connecting rod and/or crank-
shaft.
AWBIA0029ZZ
SEM457G
Outer diameter (d) of th e connecting rod cap bolt
Standard : 7.90 - 8.00 mm (0.3110 - 0.3150 in)
Limit : 7.75 mm (0.3051 in)
SEM538G
Stage 1 : 19.6 N·m (2.0 kg-m, 14 ft-lb)
Stage 2 : 90 ° - 95 ° degrees clockwise
Tool number : KV10112100 (BT-8653-A)
Connecting rod side clearance:
Standard : 0.20 - 0.35 mm (0.0079 - 0.0138 in)
Limit : 0.40 mm (0.0157 in)
SEM953E
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EM-244
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CYLINDER BLOCK
Runout (Total Indicator Reading):
CAUTION:
• The signal plate is built into the drive assembly. Be careful not
to damage the signal plate, particularly the teeth.
• Check the drive plate and sign al plate for deformation or
cracks.
• Keep any magnetized objects away from th e signal plate, particularly the teeth.
OIL JET
• Check nozzle for deformation and damage.
• Blow compressed air from nozzle, and check for clogs.
• If it is not operating properly, replace oil jet.
OIL JET RELIEF VALVE
• Using a clean plastic stick, press check valve in oil jet relief valve. Make sure that valve moves smoothly with proper reaction force.
• If it is not operating properly, replace oil jet relief valve.
Dowel Pin AlignmentINFOID:0000000009460583
REMOVAL
1. Use suitable tool to lock the drive plate and match mark (A) before removing the bolts.
CAUTION:
Do not damage the ring gear t eeth, or the signal plate teeth
behind the ring gear, when setting Tool. Drive plate
torque converter sur-
face : less than 0.35 mm (.0138 in)
Ring gear : less than 0.5 mm (.0197 in)
SEM849EB
SEM760G
EMU0468D
ALBIA0522ZZ
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SERVICE DATA AND SPECIFICATIONS (SDS)EM-247
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Spark PlugINFOID:0000000009460586
SPARK PLUG
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Intake Manifold INFOID:0000000009460587
INTAKE MANIFOLD
Unit: mm (in)
Exhaust ManifoldINFOID:0000000009460588
EXHAUST MANIFOLD
Unit: mm (in)
CamshaftINFOID:0000000009460589
CAMSHAFT
Unit: mm (in)
Tension of drive belt Belt tension is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
Make
DENSO
Standard type* FXE22HR11
Gap Standard 1.1 (0.043)
Items Limit
Surface distortion Intake manifold 0.1 (0.004)
Items Limit
Surface distortion Exhaust manifold 0.3 (0.012)
Items Standard Limit
Camshaft journal oil clearance No. 1 0.045 - 0.086 (0.0018 - 0.0034)
0.15 (0.0059)
No. 2, 3, 4 0.035 - 0.076 (0.0014 - 0.0030)
Camshaft bracket inner diameter No. 1 26.000 - 26.021 (1.0236 - 1.0244) —
No. 2, 3, 4 23.500 - 23.521 (0.9252 - 0.9260) —
Camshaft journal diameter No. 1 25.935 - 25.955 (1.0211 - 1.0218) —
No. 2, 3, 4 23.445 - 23.465 (0.9230 - 0.9238) —
Camshaft end play 0.115 - 0.188 (0.0045 - 0.0074) 0.24 (0.0094)
Camshaft cam height (A) Intake 45.475 - 45.665 (1.7904 - 1.7978)
0.2 (0.008)*
1
Exhaust 45.485 - 45.675 (1.7907 - 1.7982)0.2 (0.008)*1
Camshaft runout [TIR*2]Less than 0.02 (0.0008) 0.05 (0.0020)
Camshaft sprocket runout [TIR*
2] Less than 0.15 (0.0059) —
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SERVICE DATA AND SPECIFICATIONS (SDS)EM-253
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AVAILABLE PISTON
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
PISTON RING
Unit: mm (in)
Main bearing housing inner diameter grade (Without bearing) Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 4
Grade No. 7 63.993 - 63.994 (2.5194 - 2.5194)
63.994 - 63.995 (2.5194 - 2.5195)
63.995 - 63.996 (2.5195 - 2.5195)
63.996 - 63.997 (2.5195 - 2.5196)
63.997 - 63.998 (2.5196 - 2.5196)
63.998 - 63.999 (2.5196 - 2.5196)
63.999 - 64.000 (2.5196 - 2.5197)
64.000 - 64.001 (2.5197 - 2.5197)
64.001 - 64.002 (2.5197 - 2.5198)
64.002 - 64.003 (2.5198 - 2.5198)
64.003 - 64.004 (2.5198 - 2.5198)
64.004 - 64.005 (2.5198 - 2.5199)
64.005 - 64.006 (2.5199 - 2.5199)
64.006 - 64.007 (2.5199 - 2.5200)
64.007 - 64.008 (2.5200 - 2.5200)
64.008 - 64.009 (2.5200 - 2.5200)
64.009 - 64.010 (2.5200 - 2.5201)
64.010 - 64.011 (2.5201 - 2.5201)
64.011 - 64.012 (2.5201 - 2.5202)
64.012 - 64.013 (2.5202 - 2.5202)
64.013 - 64.014 (2.5202 - 2.5202)
64.014 - 64.015 (2.5202 - 2.5203)
64.015 - 64.016 (2.5203 - 2.5203)
64.016 - 64.017 (2.5203 - 2.5203)
Difference in inner diameter between cylinders Standard Less than 0.03 (0.0012)
Items Grade* Standard
Piston skirt diameter (A) Grade No. 1 95.480 - 95.490 (3.7590 - 3.7594)
Grade No. 2 95.490 - 95.500 (3.7594 - 3.7598)
Grade No. 3 95.500 - 95.510 (3.7598 - 3.7602)
(a) dimension 38.0 (1.496)
Piston pin hole diameter Grade No. 0 21.993 - 21.999 (0.8659 - 0.8661)
Grade No. 1 21.999 - 22.005 (0.8661 - 0.8663)
Piston to cylinder bore clearance 0.010 - 0.030 (0.0004 - 0.0012)
SEM882E
Items Standard Limit
Side clearance Top 0.045 - 0.080 (0.0018 - 0.0031) 0.11 (0.0043)
2nd 0.030 - 0.070 (0.0012 - 0.0028) 0.1 (0.004)
Oil ring 0.045 - 0.125 (0.0018 - 0.0049) —
Revision: November 20132014 Altima NAM