Page 1968 of 2453

SC(H6DO)-10
Starter
STARTING/CHARGING SYSTEMS
4) Assemble the internal gear and wave washer to
shock absorber bearing.
NOTE:
Align with the pawl position of shock absorber bear-
ing to install internal gear.
5) Assemble the washer and internal gear to shaft.
NOTE:
Apply grease to the both sides of the shaft spline
and washer.
Grease:
DENSO HL50
6) Assemble the snap ring.
7) Assemble the overrunning clutch to shaft.
NOTE:
Apply grease to the stop ring entire perimeter.
Grease:
DENSO HL50
8) Install the stopper to shaft as follows:
(1) Insert the snap ring into the shaft groove by
lightly tapping it with an appropriate tool (such
as a fit socket wrench).
NOTE:
Use new snap rings.
(2) Press-fit the stopper to snap ring using a
press.
(A) Shock absorber bearing
(B) Wave washer
(C) Internal gear
(A) Shock absorber bearing
(B) Wave washer
(C) Internal gear
SC-02061
(A)
(B)
(C)
SC-02054
(C)
(A)
(B)
SC-02053
(A) Stop ring
(A) Snap ring
(B) Stopper
(A) Snap ring
(B) Stopper
SC-02062
(A)
SC-00067
(B)
(A)
SC-00068
(A)
(B)
Page 1969 of 2453
SC(H6DO)-11
Starter
STARTING/CHARGING SYSTEMS
9) Install the shaft assembly to front bracket.
(1) Apply grease to the sliding part (A) of lever
pin and the pole piece (B) of arm.
Grease:
DENSO HL50
(2) Insert the lever arm into the position on over
running clutch as shown in the figure.
(3) Align the shaft assembly to the position on
front bracket as shown in the figure.
10) Install the rubber seal.
11) Install the planetary gear.
(1) Apply a grease to the pin (A) and bushing
(B).
(2) Assemble the planetary gear to pin.
(3) Apply grease to the planetary gear clear-
ance (A) and pin upper part (B).
NOTE:
•Apply grease so that it contacts each gear.
•be careful not to allow dirt to get in.
Grease:
DENSO HL50
(A) Lever
SC-02063
(A) (B)
SC-02064
(A)
SC-02065
(A) Rubber seal
SC-02066
(A)
SC-02067
(B)
(A)
(A)
SC-02068
(B)
(A)(A)
Page 1973 of 2453

SC(H6DO)-15
Starter
STARTING/CHARGING SYSTEMS
E: INSPECTION
1. ARMATURE
1) Check the commutator for any sign of burns of
rough surfaces or stepped wear. If it has minor
wear, correct it by using sand paper (#300).
2) Run-out test
Check the commutator for run-out, and then re-
place if it exceeds the limit.
Commutator run-out:
Standard
3.1 mm (0.1220 in)
Service limit
Less than 3.8 mm (0.1496 in)
3) Armature short-circuit test
Check the armature for short circuit by placing it on
growler tester. Hold an iron sheet (thickness
gauge, etc. ) against the armature core while slowly
rotating the armature. A short-circuited armature
will cause the iron sheet to vibrate and to be attract-
ed to core. If the iron sheet is attracted or vibrates,
the armature, which is short-circuited, must be re-
placed or repaired.
4) Armature discontinuity test
Using a circuit tester, touch one probe to the Arma-
ture and the other to commutator. No continuity is
normal. If there is continuity, the armature is
grounded.
Replace the armature if it is grounded.
2. OVERRUNNING CLUTCH
Inspect the teeth of pinion for wear and damage.
Replace if it is damaged. Rotate the pinion in the
right direction of rotation (counterclockwise). It
should rotate smoothly. But in the opposite direc-
tion, it should be locked.
CAUTION:
Do not clean the overrunning clutch with oil to
prevent grease from flowing out.
3. BRUSH AND BRUSH HOLDER
1) Brush length
Measure the brush length, and then replace if it ex-
ceeds the service limit.
Replace if abnormal wear or cracks are noticed.
Brush length:
Standard
9.0 mm (0.354 in)
Service limit
6.0 mm (0.236 in)
(A) Dial gauge
(B) Block
(C) Armature
(A) Iron sheet (thickness gauge etc.)
(B) Growler tester
(C) Armature
SC-02077
(A)
(B)
(C)
SC-02078
(A)
(C)
(B)
(A) Armature
(B) Commutator
(C) Circuit tester
(A) Brush
SC-02079
(A)
(B)
(C)
SC-02080
(A)
Page 2018 of 2453

5AT-2
General Description
AUTOMATIC TRANSMISSION
1. General Description
A: SPECIFICATION
1. TORQUE CONVERTER CLUTCH
2. OIL PUMP
3. TRANSMISSION CONTROL ELEMENT
4. TRANSMISSION GEAR RATIO
5. PLANETARY GEAR AND PLATE
6. SELECTOR POSITION
7. HYDRAULIC CONTROL AND LUBRICA-
TION
Ty p eSymmetric, 3 element, single stage,
2 phase torque converter
Stall torque ratio 1.9
Nominal diameter 250 mm (9.84 in)
Stall speed (at sea
level)2,300 — 2,800 rpm
One–way clutch Sprague type one-way clutch
Ty p e I n t e r n a l g e a r f i x e d d i s p l a c e m e n t p u m p
Driving method Driven by engine
Number of teethInner rotor 9
Outer rotor 10
Ty p e5-forward, 1-reverse,
double-row planetary gears
Multi–plate clutch 3 sets
Multi–plate brake 4 sets
One-way clutch
(sprague type)3 sets
1st 3.841
2nd 2.352
3rd 1.529
4th 1.000
5th 0.839
Rev. 2.764
Number of front internal gear teeth 102
Number of front carrier teeth 24
Number of front sun gear teeth 54
Number of mid internal gear teeth 78
Number of mid carrier teeth 18
Number of mid sun gear teeth 42
Number of rear internal gear teeth 98
Number of rear carrier teeth 18
Number of rear sun gear teeth 62
Number of front brake drive plates 2
Number of input clutch drive plates 5
Number of high & low reverse clutch
drive plates4
Number of direct clutch drive plates 5
Number of reverse brake drive plates 5
Number of forward brake drive plates 4
Number of low coast brake drive plates 3
P (Park)
Tr a n s m i s s i o n i s i n n e u t r a l , o u t p u t m e m -
ber is immovable, engine start is possi-
ble
R (Reverse) Transmission in reverse for backing
N (Neutral)Tr a n s m i s s i o n i s i n n e u t r a l a n d e n g i n e
start is possible
D (Drive)Automatic gear change
1st ←→ 2nd ←→ 3rd ←→ 4th ←→ 5th
Manual mode (+)Manual gear change
1st→ 2nd→ 3rd→ 4th→ 5th
Manual mode (–)Manual gear change
1st← 2nd← 3rd← 4th← 5th
Control method Wire cable type
Ty p e
Electronic/hydraulic control [5 forward
gear changes made by electronic sig-
nals of vehicle speed and accelerator
(throttle) opening]
Fluid
Specified fluid: SUBARU ATF (Part No.
K0140Y0700)
Recommended fluid: IDEMITSU ATF
HP
CASTROL TRANSMAX J
PENNZOIL QUAKERSTATE • PEN-
NZOIL ATF-J
NOTE:
Using of recommended fluid is permit-
ted only on the area where the speci-
fied is not available.
Fluid capacity
2(US qt, Imp qt)9.6 — 10.0 (10.1 — 10.6, 8.4 — 8.8)
Lubrication system Forced feed lubrication with oil pump
Page 2019 of 2453
5AT-3
General Description
AUTOMATIC TRANSMISSION
8. COOLING AND HARNESS
9. TRANSFER
10.FINAL REDUCTION GEAR
11.RECOMMENDED GEAR OIL
Cooling systemLiquid-cooler incorporated in
radiator
Tr a n s m i s s i o n h a r n e s s 2 0 + 8 p o l e s
Tr a n s f e r t y p eVa r i a b l e t o r q u e d i s t r i b u t i o n
(VTD)
Number of transfer clutch
drives & driven plates4
Reduction gear ratio 1.000 (41/41)
Fr o nt f in a l r e du ct i o n g ea r
ratio3.583
Lubrication oil
(1) Item (3) API standard
(2) Front differential gear oil (4) SAE viscosity No. and applicable
temperature
Fr o nt d if fer e nt i a l g ea r oi l c a pa ci t y
2(US qt, Imp qt)1.3 — 1.5 (1.4 — 1.6, 1.1 — 1.3)
MT-00001
(1)
(4)GL-5(3)
(2)
( C)( F)-30 -26 -15 15
9085W80W75W -90
25 30 -5 0-22-1523328659775
Page 2020 of 2453

5AT-4
General Description
AUTOMATIC TRANSMISSION
B: COMPONENT
1. TORQUE CONVERTER CLUTCH & TRANSMISSION ASSEMBLY
(1) Torque converter ASSY (15) Oil charge pipe (29) Nipple
(2) Circlip (16) O-ring (30) O-ring
(3) Oil pump shaft (17) Gasket (31) Oil seal
(4) Differential oil level gauge (18) Union screw (32) Dust cover
(5) Pitching stopper bracket (19) Ball (33) Floating bracket
(6) Differential oil drain plug (20) Spring (34) Turbine speed sensor 1
(7) Gasket (21) Union screw
(8) Oil seal (22) ATF outlet pipeTightening torque: N·m (kgf-m, ft-lb)
(9) Lock plate (23) ATF inlet pipeT1: 5 (0.5, 3.7)
(10) Side retainer (24) MagnetT2: 20 (2.0, 14.8)
(11) O-ring (25) Oil panT3: 25 (2.5, 18)
(12) Oil Seal (26) GasketT4: 40 (4.1, 29.5)
(13) ATF level gauge (27) ATF drain plugT5: 45 (4.6, 33.2)
(14) O-ring (28) Breather hoseT6: 70 (7.1, 51.6)
T6
T4
T3
T5
T1
T2
T4
T3
(12)
(11)
(7)(6)
(10)
(21)
(20)
(23)
(26)
(25)(24)(27)
(30)
(19)(22)
(18)
(17)
(34)
(32)
(16)
(15)
(14)
(13)
(28)
(4)
(5)
(1)
(2)(3)
(8)
(29)
(33)
(31)
(9)
(17)
AT-03368
Page 2022 of 2453
5AT-6
General Description
AUTOMATIC TRANSMISSION
3. FRONT PLANETARY CARRIER AND MIDDLE & REAR PLANETARY CARRIER
(1) Thrust bearing (8) Thrust bearing (15) Rear carrier ASSY
(2) Front sun gear ASSY (9) Input clutch ASSY (16) Thrust bearing
(3) Snap ring (10) Rear internal gear ASSY (17) Middle & rear sun gear ASSY
(4) Front carrier ASSY (11) Thrust bearing (18) Washer
(5) Race bearing (12) Middle carrier ASSY (19) Thrust bearing
(6) O-ring (13) Thrust bearing (20) Seal ring
(7) Seal ring (14) Race bearing (21) Thrust bearing
Page 2023 of 2453
5AT-7
General Description
AUTOMATIC TRANSMISSION
4. DIRECT CLUTCH AND HIGH & LOW REVERSE CLUTCH
(1) Thrust bearing (2) High & low reverse clutch ASSY (3) Direct clutch ASSY
AT-02018
(3)
(2)
(1)