Page 1864 of 2453
LU(H6DO)-15
Oil Cooler
LUBRICATION
9. Oil Cooler
A: REMOVAL
1) Lift-up the vehicle.
2) Remove the under cover.
3) Drain engine coolant.
COOLANT, REPLACEMENT, Engine Coolant.>
4) Drain the engine oil.
PLACEMENT, Engine Oil.>
5) Remove the bolts which hold the water pipe to
engine.
6) Disconnect the water hose from oil cooler.
7) Remove the oil filter using the ST.
LU(H6DO)-14, REMOVAL, Engine Oil Filter.>
ST 498547000 OIL FILTER WRENCH
NOTE:
Set a container under the vehicle.
8) Remove the oil cooler connector and remove oil
cooler.
B: INSTALLATION
1) Install the oil cooler to oil pan upper with oil cool-
er connector.
Tightening torque:
T: 54 N·m (5.5 kgf-m, 40 ft-lb)
NOTE:
Use new O-rings.
2) Install the oil filter.
STALLATION, Engine Oil Filter.>
LU-00132
LU-00133
LU-00134
(A) Oil cooler connector
(B) Oil cooler
(C) O-ring
(A) Oil cooler connector
(B) Oil cooler
(C) O-ring
(A)
(B)(C)
LU-00135
(A)
(B)(C)
T
LU-00136
LU-00134
Page 1865 of 2453
LU(H6DO)-16
Oil Cooler
LUBRICATION
3) Connect the water hose.
4) Install the water pipe onto engine.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
5) Refill the engine oil.
PLACEMENT, Engine Oil.>
6) Fill engine coolant.
FILLING OF ENGINE COOLANT, REPLACE-
MENT, Engine Coolant.>
7) Check the engine oil level.
7, INSPECTION, Engine Oil.>
C: INSPECTION
1) Check that coolant passages are not clogged
using an compressed air.
2) Check that the oil pan upper and O-ring installing
surface of oil filter are not damaged.
LU-00133
LU-00132
Page 1871 of 2453
ME(H6DO)-5
General Description
MECHANICAL
B: COMPONENT
1. V-BELT
(1) V-belt (6) Generator plateTightening torque: N·m (kgf-m, ft-lb)
(2) Collector cover bracket (7) A/C compressor stayT1: 6.4 (0.65, 4.7)
(3) Belt tension adjuster ASSY (8) Idler pulleyT2: 20 (2.0, 14)
(4) Power steering pump bracket (9) Idler pulley coverT3: 25 (2.5, 18)
(5) GeneratorT4: 33 (3.4, 24.3)
Page 1872 of 2453
ME(H6DO)-6
General Description
MECHANICAL
2. TIMING CHAIN COVER
(1) Crank pulley coverTightening torque: N·m (kgf-m, ft-lb)
(2) O-ringT1:
Pulley.>(3) Crank pulley
(4) Sealing washerT2:
Chain Cover.>(5) Oil seal
(6) Front chain cover T3:
Chain Cover.>(7) Rear chain cover
(8) Water pump gasket T4: 6.4 (0.65, 4.7)
ME-02021
T2
T2
T2
T2
T3T3
T3
T3
T3
(4)
(6)
(7)
(8)
(5)
T1
T4
(1)
(3)
(2)
Page 1873 of 2453
ME(H6DO)-7
General Description
MECHANICAL
3. TIMING CHAIN
(1) Crank sprocket (13) Chain tensioner lever (LH) (24) Idler sprocket (upper)
(2) Oil relief case (14) Chain tensioner (LH)
(3) Inner rotor (15) Water pumpTightening torque: N·m (kgf-m, ft-lb)
(4) Outer rotor (16) O-ringT1:6.4 (0.65, 4.7)
(5) Chain guide (center) (17) Chain guide (LH)T2: 7.8 (0.8, 5.8)
(6) Intake cam sprocket (RH) (18) Chain guide (LH: between cams)T3:
Sprocket.>(7) Exhaust cam sprocket (RH) (19) Timing chain (LH)
(8) Chain guide (RH: between cams) (20) Intake cam sprocket (LH)T4: 16 (1.6, 12)
(9) Timing chain (RH) (21) Exhaust cam sprocket (LH)T5: 69 (7.0, 50.6)
(10) Chain guide (RH) (22) Idler sprocket (lower)T6:
Pump.>(11) Chain tensioner lever (RH) (23) Idler sprocket collar
(12) Chain tensioner (RH)
ME-02380
T6
(2)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)(16)
(17)
(18)(19)
(5)
T3
T3
T5
T2
T1
T1
T1
T4
T4
T4
T4
T4
(7)
(21)
(20)
(22)
(23)
(23)
(24)
(6)
(1)
(3)
(4)
Page 1875 of 2453

ME(H6DO)-9
General Description
MECHANICAL
(1) Rocker cover (RH) (16) Cylinder head (RH) (31) Exhaust camshaft cap (Front LH)
(2) Oil switching solenoid valve (RH) (17) Gasket (32) Front camshaft cap (LH)
(3) Oil switching solenoid valve holder
(RH)
(18) Cylinder head gasket (RH) (33) Plug
(19) Oil switching solenoid valve (LH) (34) Oil pipe (LH)
(4) Oil switching solenoid valve gas-
ket
(20) Oil switching solenoid valve holder
(LH)
(35) Rocker cover (LH)
(5) Rear chain cover (21) Oil switching solenoid valve gas-
ket
Tightening torque: N·m (kgf-m, ft-lb)
(6) Oil pipe (RH)T1:
Head.>(7) Oil flow control solenoid valve
(RH)
(22) Cylinder head gasket (LH)
(23) Cylinder head (LH)T2:
shaft.>(8) Intake camshaft cap (Center RH) (24) Intake camshaft (LH)
(9) Intake camshaft cap (Rear RH) (25) Exhaust camshaft (LH)T3:
Switching Solenoid Valve.>(10) Exhaust camshaft cap (Rear RH) (26) Oil flow control solenoid valve (LH)
(11) Exhaust camshaft cap (Center
RH)
(27) Intake camshaft cap (Rear LH)T4:6.4 (0.65, 4.7)
(28) Intake camshaft cap (Center LH)T5: 9.75 (1.0, 7.2)
(12) Exhaust camshaft cap (Front RH) (29) Exhaust camshaft cap (Rear LH)T6:16 (1.6, 12)
(13) Front camshaft cap (RH) (30) Exhaust camshaft cap (Center
LH)
T7: 60 (6.1, 44)
(14) Intake camshaft (RH)T8: 29 (3.0, 21.4)
(15) Exhaust camshaft (RH)
Page 1878 of 2453
ME(H6DO)-12
General Description
MECHANICAL
(1) Cylinder block (RH) (13) ClampTightening torque: N·m (kgf-m, ft-lb)
(2) Cylinder block (LH) (14) HoseT1: 6.4 (0.65, 4.7)
(3) Rear oil seal (15) Oil cooler pipeT2: 18 (1.8, 13.3)
(4) Service hole cover (16) Oil coolerT3: 25 (2.5, 18)
(5) O-ring (17) ConnectorT4: 16 (1.6, 12)
(6) Oil pan upper (18) Oil filterT5: 37 (3.8, 27)
(7) Oil pressure switch (19) PlugT6: 44 (4.5, 33)
(8) Oil strainer (20) Crankshaft position sensor holderT7: 54 (5.5, 40)
(9) Magnet (21) Relief valveT8: 70 (7.1, 52)
(10) Oil pan lower (22) Relief valve springT9: 23 (2.3, 17)
(11) Metal gasket (23) PlugT10: 90 (9.2, 67)
(12) Drain plug
Page 1879 of 2453
ME(H6DO)-13
General Description
MECHANICAL
7. CRANKSHAFT AND PISTON
(1) Reinforcement (9) Piston pin (16) Crankshaft bearing #1, #3, #5
(2) Drive plate (10) Connecting rod (17) Crankshaft bearing #2, #4, #6
(3) Crankshaft sensor plate (11) Connecting rod bearing (18) Crankshaft bearing #7
(4) Top ring (12) Connecting rod bolt
(5) Second ring (13) Connecting rod capTightening torque: N·m (kgf-m, ft-lb)
(6) Oil ring (14) CrankshaftT1: 53 (5.4, 39)
(7) Snap ring (15) Woodruff keyT2: 81 (8.3, 60)
(8) Piston
(9)(1)
(3)
(2)
(4)
(5)
(6)
(7)(8)
(9)
(7)
(8)
(7)
(6)
(5)
(4)
(7)
(15)
(11)
(13)
(12)
(12)
(14)
(10)
(11)
(11)(13)
(18)
(16)(17)
(17)(16)(17)(16)
(10)
T1
T2
T1
ME-02454