FS-19
Front Strut
FRONT SUSPENSION
7. Front Strut
A: REMOVAL
1) Lift-up the vehicle, and then remove the front
wheels.
2) Place an alignment mark on the camber adjust-
ing bolt and strut.
3) Remove the bolt securing the brake hose from
the strut.
4) Remove the clip securing the ABS wheel speed
sensor harness.
5) Remove the two bolts securing the housing to
the strut.
NOTE:
While holding the head of the adjusting bolt, loosen
the self–locking nut.
6) Remove the three nuts securing strut mount to
body.
B: INSTALLATION
1) Install the strut mount at the upper side of strut to
body, and tighten it with new self-locking nuts.
Tightening torque:
20 N·m (2.0 kgf-m, 14.5 ft-lb)
2) Align alignment marks on the camber adjusting
bolt and strut.
Using new self–locking nuts, install the strut to the
housing.
NOTE:
While holding the head of adjusting bolt, tighten the
self–locking nut.
Tightening torque:
175 N·m (17.9 kgf-m, 129 ft-lb)
3) Secure the ABS wheel speed sensor harness to
the strut.
4) Install the bolts which secure the brake hose to
the strut.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb)
5) Install the front wheels.
NOTE:
Inspect the wheel alignment and adjust if neces-
sary.
FS-00037
FS-00206
FS-00207
FS-23
Front Crossmember
FRONT SUSPENSION
8. Front Crossmember
A: REMOVAL
1) Lift-up the vehicle, and then remove the front
wheels.
2) Remove the front exhaust pipe.
3) Remove the front crossmember support plate.
4) Remove the front stabilizer.
5) Disconnect the tie-rod end from housing.
6) Remove the front arm.
7) Remove the nuts attaching the engine mount
cushion rubber to crossmember.
8) Remove the steering universal joint.
9) Disconnect the power steering hose from steer-
ing gearbox.
10) Lift the engine approx. 10 mm (0.39 in) using
the chain block.
11) Support the crossmember with a jack, remove
the bolts securing crossmember to body, and then
gradually lower the crossmember with steering
gearbox as a unit.
CAUTION:
When removing the crossmember downward,
be careful that the tie-rod end does not interfere
with drive shaft boot.
B: INSTALLATION
1) Install in the reverse order of removal.
NOTE:
•Use a new bolt and self-locking nut. For parts
which are not reusable, refer to “COMPONENT”.
•Always tighten the stabilizer bushing in the state
where the vehicle is at curb weight and the wheels
are in full contact with the ground.
Tightening torque:
Crossmember to body:
95 N·m (9.7 kgf-m, 70.1 ft-lb)
Engine mounting to Crossmember:
85 N·m (8.7 kgf-m, 62.7 ft-lb)
Front arm to Crossmember:
95 N·m (9.7 kgf-m, 70.1 ft-lb)
Front arm to Support plate:
145 N·m (14.8 kgf-m, 106.9 ft-lb)
Support plate to Body:
150 N·m (15.3 kgf-m, 110.6 ft-lb)
Tie–rod end to housing:
27.0 N·m (2.75 kgf-m, 19.9 ft-lb)
After tightening to the specified torque, tighten the
castle nut further but within 60° until the hole in the
ball stud is aligned with a slot in castle nut
Universal joint:
24 N·m (2.4 kgf-m, 17.4 ft-lb)
Stabilizer clamp
25 N·m (2.5 kgf-m, 18.1 ft-lb)
Stabilizer link:
60 N·m (6.1 kgf-m, 44.3 ft-lb)
Power steering hose to Steering gearbox:
15 N·m (1.5 kgf-m, 11 ft-lb)
2) Purge air from the power steering system.
3) Inspect the wheel alignment and adjust if neces-
sary.
C: INSPECTION
Check the crossmember for wear, damage or
cracks, and then repair or replace if faulty.
FS-00209
FS-00119
PB-3
General Description
PARKING BRAKE
2. PARKING BRAKE CABLE
C: CAUTION
•Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
•Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
•Be careful not to burn yourself, because each
part on the vehicle is hot after running.
•Use SUBARU genuine grease etc. or equivalent.
Do not mix grease etc. with that of another grade or
from other manufacturers.
•Be sure to tighten fasteners including bolts and
nuts to the specified torque.
•Place shop jacks or rigid racks at the specified
points.
•Before securing a part in a vise, place cushioning
material such as wood blocks, aluminum plate or
cloth between the part and the vise.
•Make sure grease does not come into contact
with the parking shoes.
(1) Parking brake pedal (6) ClampTightening torque: N·m (kgf-m, ft-lb)
(2) Spacer (7) Rear parking brake cable RHT1: 7.5 (0.76, 5.5)
(3) Adjusting nut (Self-locking nut) (8) Rear parking brake cable LHT2: 8 (0.8, 5.9)
(4) Front parking brake cable (9) Adjuster capT3: 18 (1.8, 13.0)
(5) Bracket T4: 33 (3.4, 24.3)
PB-00084
T3
T4
T3
T3
T3
(5)
(2)
(3)
(6)
(4)(1)
(7)
(9)
(9)
T2
T4
T3
T1
T1
T3
T3
T1
T3
T2
T3
PS-7
General Description
POWER ASSISTED SYSTEM (POWER STEERING)
C: CAUTION
Please clearly understand and adhere to the following general precautions. They must be strictly followed to
avoid any injury to the person doing the work or people in the area.
1. OPERATION
•Wear work clothing, including a cap, protective goggles and protective shoes during operation.
•Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
•Be careful not to burn yourself, because each part on the vehicle is hot after running.
•Use SUBARU genuine power steering fluid, grease etc. or the equivalent. Do not mix fluid, grease etc. with
that of another grade or from other manufacturers.
•Be sure to tighten fasteners including bolts and nuts to the specified torque.
•Place shop jacks or rigid racks at the specified points.
•Before securing a part on a vise, place cushioning material such as wooden blocks, aluminum plate or
cloth between the part and the vise.
2. OIL
When handling oil, follow the rules below to prevent unexpected accidents.
•Prepare container and waste cloths when performing work which oil could possibly spill. If oil spills, wipe
it off immediately to prevent from penetrating into floor or flowing outside, for environmental protection.
•Follow all government and local regulations concerning waste disposal.
D: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
925711000 PRESSURE
GAUGE
Used for measuring oil pressure.
926200000 STAND • Used when inspecting characteristic of gear-
box assembly and disassembling it.
•Used with BOSS D (34199AG000).
ST-925711000
ST-926200000
PS-15
Tilt Steering Column
POWER ASSISTED SYSTEM (POWER STEERING)
4. Tilt Steering Column
A: REMOVAL
1) Remove the steering wheel.
2) Remove the universal joint.
3) Remove the instrument panel lower cover under.
4) Remove the instrument panel lower cover upper.
5) Remove all connectors from the steering col-
umn.
6) Remove the two bolts under instrument panel
securing the steering column.
7) Pull out the steering shaft assembly from the
hole on toe board.
CAUTION:
•Be sure to remove the universal joint before
removing steering shaft assembly installing
bolts when removing steering shaft assembly
or when lowering it for servicing other parts.
•Do not loosen the tilt lever when the steering
column is not secured to the vehicle.
(1) Tilt steering column (2) Universal joint
PS-00732
(1)
(2)
PS-00733
PS-16
Tilt Steering Column
POWER ASSISTED SYSTEM (POWER STEERING)
B: INSTALLATION
1) Insert the end of the steering shaft into the toe
board.
2) With the tilt lever secured, tighten the steering
shaft mounting bolts under instrument panel.
Tightening torque:
25 N·m (2.5 kgf-m, 18.1 ft-lb)
3) Connect all the connectors under the instrument
panel.
4) Connect the airbag system connector at the har-
ness spool.
NOTE:
Make sure to apply double lock.
5) Install the instrument panel lower cover with tilt
lever held in the lowered position.
6) Install the universal joint.
7) Align the center position of the roll connector.
8) Install the steering wheel.
CAUTION:
Insert the roll connector guide pin into the
guide hole on lower end of steering wheel sur-
face to prevent damage.
C: DISASSEMBLY
Remove the two screws securing the upper steer-
ing column covers, and the two screws securing
the combination switch, and then remove related
parts.
D: ASSEMBLY
Insert the combination switch to the upper column
shaft, and install the upper column cover. Then
route the ignition key harness and combination
switch harness between the column cover mount-
ing bosses.
Tightening torque:
1.2 N·m (0.12 kgf-m, 0.9 ft-lb)
CAUTION:
Do not overtorque the screw.
E: INSPECTION
1. BASIC INSPECTION
Measure the overall length of steering column. If
not within specification, replace it.
Overall length L:
Specification
917.5 +1.3 mm –0.3 mm (36.12 +0.051 in –0.020 in )
2. INSPECTION OF AIRBAG SYSTEM
WARNING:
Refer to “Airbag System” for airbag inspection
procedure.
PS-00734
L
PS-19
Steering Gearbox
POWER ASSISTED SYSTEM (POWER STEERING)
6) After tightening the castle nut to the specified
tightening torque, tighten it further within 60° until
the cotter pin hole is aligned with slot in the nut. Fit
the cotter pin into the nut, and then bend the pin to
lock.
7) Install the front stabilizer.
8) Install the front crossmember support plate and
jack-up plate.
9) Install the front exhaust pipe assembly. (Non–
turbo model)
10) Install the under cover.
11) Install the front wheels.
12) Tighten the wheel nuts to the specified torque.
Tightening torque:
110 N·m (11.2 kgf-m, 81.1 ft-lb)
13) Lower the vehicle.
14) Remove the steering wheel.
15) Align the center position of the roll connector.
16) Install the steering wheel.
17) Connect the ground cable to the battery.
18) Pour fluid into the oil tank, and bleed air.
19) Check for fluid leaks.
20) Check the fluid level in oil tank.
21) After adjusting toe-in and steering angle, tight-
en the lock nut on tie-rod end.
Tightening torque:
85 N·m (8.7 kgf-m, 62.7 ft-lb)
NOTE:
When adjusting toe-in, hold the boot as shown to
prevent it from being rotated or twisted. If it be-
comes twisted, straighten it.
C: DISASSEMBLY
1. RACK HOUSING ASSEMBLY
1) Disconnect the four pipes from gearbox.
NOTE:
Remove the pipes C and D, which are fixed to
clamp plate, as a unit.
2) Secure the gearbox removed from vehicle in a
vise using ST.
ST1 926200000 STAND
ST2 34199AG000 BOSS D
CAUTION:
Secure the gearbox in a vise using ST as shown
in the figure. Do not secure the gearbox without
this ST.
3) Remove the tie-rod end and lock nut from gear-
box.
(A) Cotter pin
(B) Castle nut
(C) Tie–rod end
DS-00042
(C)
(B)
(A)
(1) Clamp
PS-00051
PS-00492
(1)
ST1
ST2
PS-20
Steering Gearbox
POWER ASSISTED SYSTEM (POWER STEERING)
4) Remove the small clip from the boot using pliers,
and then move the boot to tie-rod end side.
5) Using a flat tip screwdriver, remove the band
from boot.
NOTE:
Replace the boot if there is damage, cracks or de-
terioration.
6) Using the ST, loosen the lock nut.
ST 926230000 SPANNER
7) Tighten the adjusting screw until it can no longer
be tightened.
8) While securing the rack with a 22 mm wrench,
remove the tie-rod using 32 mm (1.26 in) wrench or
adjustable wrench.
9) Loosen the adjusting screw, and remove the
spring and sleeve.
10) Remove the two bolts securing valve assem-
bly.
(1) Clip
(1) Band
(1) Lock nut
PS-00053
PS-00509
(1)
PS-00494
ST
(1)
(1) Adjusting screw
(1) Holder
PS-00495
(1)
PS-00058
PS-00116