EC
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AIR CONDITIONING
CUT CONTROL
Input/Output Signal Chart INFOID:0000000004537023
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
System Description INFOID:0000000004537024
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high. Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner ON signal*1
Air conditioner
cut control Air conditioner relay
Accelerator pedal position sensor Accelerator pedal position
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
2
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*2
Refrigerant pressure sensor Refrigerant pressure
EPS control unit Power steering operation*1
ABS actuator and electric unit (control unit) Vehicle speed*1
Combination meter
EC-536< SERVICE INFOMATION >
[MR TYPE 1]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
1. Remove fuel tank. Refer to FL-9 .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-III
1. Remove fuel tank. Refer to FL-9 .
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end. 1. Filler tube 2. Recirculation line 3. EVAP/ORVR line
4. Vacuum/pressure handy pump 5. Fuel tank BBIA0694E
EC
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• When there is an open circuit on MIL circuit, the ECM c
annot warn the driver by lighting up MIL when there
is malfunction on engine control system.
Therefore, when electrical controlled throttle and pa rt of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
Symptom Matrix Chart INFOID:0000000004537054
SYSTEM — BASIC ENGINE CONTROL SYSTEM P0117
P0118 Engine coolant temperature
sensor circuit Engine coolant temperature will be determined by ECM based on the following condi-
tion.
CONSULT-III displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START 40
°C (104 °F)
Approx. 4 minutes or more after
engine sarting. 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening
in order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2100
P2103 Throttle control relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric throttle control func- tion ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric throttle control actu- ator (When electric throttle control actuator does not function properly due to the return
spring malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control ac tuator by regulating the throttle opening to
20 degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
the engine stalls.
The engine can restart in N or P (A/T, CVT), Neutral (M/T) position, and engine speed
will not exceed 1,000 rpm or more.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor The ECM controls the electric throttle control actuator in regulating the throttle opening
in order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
DTC No. Detected items Engine operating condition in fail-safe mode
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
TROUBLE DIAGNOSIS
EC-599
< SERVICE INFOMATION >
[MR TYPE 1] C
D E
F
G H
I
J
K L
M A EC
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15 Y Throttle control motor relay
[Ignition switch: OFF]
BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON] 0 - 1.0V
17
18
21
22 R
LG
G
SB Ignition signal No. 1
Ignition signal No. 2
Ignition signal No. 4
Ignition signal No. 3 [Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle. 0 - 0.3V
[Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm. 0.2 - 0.5V
23 GR Fuel pump relay [Ignition switch: ON]
• For 1 second after turning ignition switch ON
[Engine is running] 0 - 1.0V
[Ignition switch: ON]
• More than 1 second after turning ignition switch ON BATTERY VOLTAGE
(11 - 14V)
25
29
30
31 V
Y
O
L Fuel injector No. 4
Fuel injector No. 3
Fuel injector No. 2
Fuel injector No. 1 [Engine is running]
• Warm-up condition
• Idle speed NOTE:
The pulse cycle changes depending on rpm
at idle. BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm BATTERY VOLTAGE
(11 - 14V)
28 W EVAP canister vent control
valve [Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
32 P ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition switch OFF 0 - 1.0V
[Ignition switch: OFF]
• More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
TERMI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage) PBIA9265J
PBIA9266J
PBIB0529E
PBIA4943J
Emission-related Diagnostic Information " .
*3: Always “COMPLT” is displayed.
WORK SUPPORT MODE
Work ItemENGINE CONTROL COMPONENT PARTS OUTPUT
Fuel injector × ×
Power transistor (Ignition timing) × ×
Throttle contro l motor relay × ×
Throttle control motor ×
EVAP canister purge volume con-
trol solenoid valve × × × ×
Air conditioner relay ×
Fuel pump relay × × ×
Cooling fan relay × × ×
Air fuel ratio (A/F) sensor 1 heater × ×
×*3
Heated oxygen sensor 2 heater × ×
×*3
EVAP canister vent control valve × × × ×
Intake valve timing control solenoid
valve × × ×
Calculated load value × ×
Item
DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF DIAGNOSTIC
RESULT DATA
MONI- TOR ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC* 1 FREEZE
FRAME
DATA* 2 SRT
STATUS DTC
WORK SUP-
PORT WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE • FUEL PUMP WILL STOP BY TOUCHING “START” DUR- ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS. When releasing fuel pressure from
fuel line
IDLE AIR VOL LEARN • THE IDLE AIR VOLUME THAT KEEPS THE ENGINE WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM. When learning the idle air volume
SELF-LEARNING CONT • THE COEFFICI ENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT. When clearing the coefficient of
self-learning control value
EC
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FUEL T/TMP SE
[ ° C] or [ °F] • The fuel temperature (determined by the signal voltage of the
fuel tank temperature sensor) is displayed.
INT/A TEMP SE
[ ° C] or [ °F] • The intake air temperature (determined by the signal voltage
of the intake air temperature sensor) is indicated.
EVAP SYS PRES
[V] • The signal voltage of EVAP control system pressure sensor
is displayed.
FUEL LEVEL SE
[V] • The signal voltage of the fuel level sensor is displayed.
START SIGNAL
[ON/OFF] • Indicates start signal status [ON/OFF] computed by the ECM
according to the signals of engine speed and battery voltage. • After starting the engine, [OFF] is displayed
regardless of the starter signal.
CLSD THL POS
[ON/OFF] • Indicates idle position [ON/OFF] computed by the ECM ac-
cording to the accelerator pedal position sensor signal.
AIR COND SIG
[ON/OFF] • Indicates [ON/OFF] condition of the air conditioner switch as
determined by the air conditioner signal.
P/N POSI SW
[ON/OFF] • Indicates [ON/OFF] condition from the park/neutral position
(PNP) switch signal.
PW/ST SIGNAL
[ON/OFF] • [ON/OFF] condition of the power steering system (deter-
mined by the signal sent from EPS control unit) is indicated.
LOAD SIGNAL
[ON/OFF] • Indicates [ON/OFF] condition from the electrical load signal.
ON: Rear window defogger switch is ON and/or lighting
switch is in 2nd position.
OFF: Both rear window defogger switch and lighting switch
are OFF.
IGNITION SW
[ON/OFF] • Indicates [ON/OFF] condition from ignition switch.
HEATER FAN SW
[ON/OFF] • Indicates [ON/OFF] condition from the heater fan switch sig-
nal.
BRAKE SW
[ON/OFF] • Indicates [ON/OFF] condition from the stop lamp switch sig-
nal.
INJ PULSE-B1
[msec] • Indicates the actual fuel injection pulse width compensated
by ECM according to the input signals. • When the engine is stopped, a certain com-
puted value is indicated.
IGN TIMING
[BTDC] • Indicates the ignition timing computed by ECM according to
the input signals. • When the engine is stopped, a certain value
is indicated.
CAL/LD VALUE
[%] • “Calculated load value” indicates the value of the current air-
flow divided by peak airflow.
MASS AIRFLOW
[g·m/s] • Indicates the mass airflow computed by ECM according to
the signal voltage of the mass air flow sensor.
PURG VOL C/V
[%] • Indicates the EVAP canister purge volume control solenoid
valve control value computed by the ECM according to the in-
put signals.
• The opening becomes larger as the value increases.
INT/V TIM (B1)
[ ° CA] • Indicates [
°CA] of intake camshaft advanced angle.
INT/V SOL (B1)
[%] • The control value of the intake valve timing control solenoid
valve (determined by ECM according to the input signal) is in-
dicated.
• The advance angle becomes larger as the value increases
AIR COND RLY
[ON/OFF] • The air conditioner relay control condition (determined by
ECM according to the input signals) is indicated.
FUEL PUMP RLY
[ON/OFF] • Indicates the fuel pump relay control condition determined by
ECM according to the input signals.
Monitored item [Unit] Description Remarks
EC
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item AT OD CANCEL
[ON/OFF] • Indicates [ON/OFF] condition of A/T O/D cancel signal sent
from the TCM. • For M/T models always “OFF” is displayed
CRUISE LAMP
[ON/OFF] • Indicates [ON/OFF]
condition of CRUISE lamp determined
by the ECM according to the input signals.
SET LAMP
[ON/OFF] • Indicates [ON/OFF] condition of SET lamp determined by the
ECM according to the input signals.
A/F ADJ-B1 • Indicates the correction factor stored in ECM. The factor is
calculated from the difference between the target air/fuel ratio
stored in ECM and the air/fuel ratio calculated from air fuel ra-
tio (A/F) sensor 1 signal.
Monitored item [Unit] Description Remarks TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION • Engine: Return to the original
trouble condition
• Change the amount of fuel injec- tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING • Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Perform Idle Air Volume Learning.
POWER BAL-
ANCE • Engine: After warming up, idle the
engine.
• A/C switch OFF
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• Cut off each fuel injector signal
one at a time using CONSULT-III. Engine runs rough or dies.
• Harness and connectors
• Compression
• Fuel injector
• Power transistor
• Spark plug
• Ignition coil
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan “LOW”, “HI” and “OFF” with CONSULT-III. Cooling fan moves and stops. • Harness and connectors
• Cooling fan relay
• Cooling fan motor
ENG COOLANT
TEMP • Engine: Return to the original
trouble condition
• Change the engine coolant tem- perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY • Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and OFF using CONSULT-III and lis-
ten to operating sound. Fuel pump relay makes the operat-
ing sound. • Harness and connectors
• Fuel pump relay
PURG VOL
CONT/V • Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent. • Harness and connectors
• EVAP canister purge volume con- trol solenoid valve
FUEL/T TEMP
SEN • Change the fuel tank temperature using CONSULT-III.
EC-628< SERVICE INFOMATION >
[MR TYPE 1]
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis Procedure INFOID:00000000045370701.
INSPECTION START
Start engine.
Is engine running?
Yes or No Yes >> GO TO 8.
No >> GO TO 2. 2.
CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminal 93 and ground with CON- SULT-III or tester.
OK or NG OK >> GO TO 4.
NG >> GO TO 3. 3.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M69, E7
• 10A fuse
• Harness for open or short between ECM and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors. 4.
CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw on the body. Refer to EC-632, " Ground Inspection " .
TER-
MI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
10 11 B
B ECM ground
[Engine is running]
• Idle speed Body ground
32 P ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition switch OFF 0 - 1.0V
[Ignition switch: OFF]
• More than a few seconds after turning ignition
switch OFF BATTERY VOLTAGE
(11 - 14V)
93 O Ignition switch [Ignition switch: OFF]
0V
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
105 G Power supply for
ECM [Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
108 B ECM ground [Engine is running]
• Idle speed Body groundVoltage: Battery voltage
PBIA9561J