FUEL PUMP
EC-991
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FUEL PUMP
Description INFOID:0000000004537529
SYSTEM DESCRIPTION
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
startability. If the ECM receives a engine speed signal from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engi ne is rotating, and causes the pump to operate. If the
engine speed signal is not received when the ignition s witch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel
pump. It controls the ON/OFF fuel pump rela y, which in turn controls the fuel pump.
COMPONENT DESCRIPTION A turbine type design fuel pump is used in the fuel tank.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel level sensor (3)
• Fuel tank temperature sensor (4)
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004537530
Specification data are reference values. Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
Fuel pump control Fuel pump relay
Battery Battery voltage* Condition Fuel pump operation
Ignition switch is turned to ON Operates for 1 second
Engine running and cranking Operates
Engine: Stopped Stops in 1.5 seconds
Except as shown above Stops BBIA0704E
MONITOR ITEM CONDITION SPECIFICATION
FUEL PUMP RLY • For 1 second after turning ignition switch ON
• Engine running or cranking ON
• Except above conditions OFF
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Diagnosis Procedure
INFOID:0000000004537532OK >>
INSPECTION END
NG >> GO TO 2. OK >> GO TO 5.
NG >> GO TO 3. OK >> GO TO 4.
NG >> GO TO 11.
TERMI-
NAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
23 GR Fuel pump relay [Ignition switch: ON]
• For 1 second after turning ignition switch ON
[Engine is running] 0 - 1.0V
[Ignition switch: ON]
• More than 1 second after turning ignition
switch ON BATTERY VOLTAGE
(11 - 14V)
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-1045
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NG >> Repair or replace one-way fuel valve with fuel tank. 11.
CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows. When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG OK >>
INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve with fuel tank.
Component Inspection INFOID:0000000004499920
REFUELING EVAP VAPOR CUT VALVE With CONSULT-III
1. Remove fuel tank. Refer to FL-9 .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable. SEF665U
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• When there is an open circuit on MIL circuit, the ECM c
annot warn the driver by lighting up MIL when there
is malfunction on engine control system.
Therefore, when electrical controlled throttle and pa rt of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
Symptom Matrix Chart INFOID:0000000004499940
SYSTEM — BASIC ENGINE CONTROL SYSTEM P0117
P0118 Engine coolant temperature
sensor circuit Engine coolant temperature will be determined by ECM based on the following condi-
tion.
CONSULT-III displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START 40
°C (104 °F)
Approx. 4 minutes or more after
engine sarting. 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening
in order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2100
P2103 Throttle control relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric throttle control func- tion ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric throttle control actu- ator (When electric throttle control actuator does not function properly due to the return
spring malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control ac tuator by regulating the throttle opening to
20 degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
the engine stalls.
The engine can restart in N or P (A/T, CVT), Neutral (M/T) position, and engine speed
will not exceed 1,000 rpm or more.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor The ECM controls the electric throttle control actuator in regulating the throttle opening
in order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
DTC No. Detected items Engine operating condition in fail-safe mode
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
TROUBLE DIAGNOSIS
EC-1111
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15 Y Throttle control motor relay
[Ignition switch: OFF]
BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON] 0 - 1.0V
17
18
21
22 R
LG
G
SB Ignition signal No. 1
Ignition signal No. 2
Ignition signal No. 4
Ignition signal No. 3 [Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle. 0 - 0.3V
[Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm. 0.2 - 0.5V
23 GR Fuel pump relay [Ignition switch: ON]
• For 1 second after turning ignition switch ON
[Engine is running] 0 - 1.0V
[Ignition switch: ON]
• More than 1 second after turning ignition switch ON BATTERY VOLTAGE
(11 - 14V)
25
29
30
31 V
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L Fuel injector No. 4
Fuel injector No. 3
Fuel injector No. 2
Fuel injector No. 1 [Engine is running]
• Warm-up condition
• Idle speed NOTE:
The pulse cycle changes depending on rpm
at idle. BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm BATTERY VOLTAGE
(11 - 14V)
28 W EVAP canister vent control
valve [Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
32 P ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition switch OFF 0 - 1.0V
[Ignition switch: OFF]
• More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
TERMI-
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NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage) PBIA9265J
PBIA9266J
PBIB0529E
PBIA4943J
Emission-related Diagnostic Information " .
*3: Always “COMPLT” is displayed.
WORK SUPPORT MODE
Work ItemENGINE CONTROL COMPONENT PARTS OUTPUT
Fuel injector × ×
Power transistor (Ignition timing) × ×
Throttle contro l motor relay × ×
Throttle control motor ×
EVAP canister purge volume con-
trol solenoid valve × × × ×
Air conditioner relay ×
Fuel pump relay × × ×
Cooling fan relay × × ×
Air fuel ratio (A/F) sensor 1 heater × ×
×*3
Heated oxygen sensor 2 heater × ×
×*3
EVAP canister vent control valve × × × ×
Intake valve timing control solenoid
valve × × ×
Calculated load value × ×
Item
DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF DIAGNOSTIC
RESULT DATA
MONI- TOR ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC* 1 FREEZE
FRAME
DATA* 2 SRT
STATUS DTC
WORK SUP-
PORT WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE • FUEL PUMP WILL STOP BY TOUCHING “START” DUR- ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS. When releasing fuel pressure from
fuel line
IDLE AIR VOL LEARN • THE IDLE AIR VOLUME THAT KEEPS THE ENGINE WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM. When learning the idle air volume
SELF-LEARNING CONT • THE COEFFICI ENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT. When clearing the coefficient of
self-learning control value
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FUEL T/TMP SE
[ ° C] or [ °F] • The fuel temperature (determined by the signal voltage of the
fuel tank temperature sensor) is displayed.
INT/A TEMP SE
[ ° C] or [ °F] • The intake air temperature (determined by the signal voltage
of the intake air temperature sensor) is indicated.
EVAP SYS PRES
[V] • The signal voltage of EVAP control system pressure sensor
is displayed.
FUEL LEVEL SE
[V] • The signal voltage of the fuel level sensor is displayed.
START SIGNAL
[ON/OFF] • Indicates start signal status [ON/OFF] computed by the ECM
according to the signals of engine speed and battery voltage. • After starting the engine, [OFF] is displayed
regardless of the starter signal.
CLSD THL POS
[ON/OFF] • Indicates idle position [ON/OFF] computed by the ECM ac-
cording to the accelerator pedal position sensor signal.
AIR COND SIG
[ON/OFF] • Indicates [ON/OFF] condition of the air conditioner switch as
determined by the air conditioner signal.
P/N POSI SW
[ON/OFF] • Indicates [ON/OFF] condition from the park/neutral position
(PNP) switch signal.
PW/ST SIGNAL
[ON/OFF] • [ON/OFF] condition of the power steering system (deter-
mined by the signal sent from EPS control unit) is indicated.
LOAD SIGNAL
[ON/OFF] • Indicates [ON/OFF] condition from the electrical load signal.
ON: Rear window defogger switch is ON and/or lighting
switch is in 2nd position.
OFF: Both rear window defogger switch and lighting switch
are OFF.
IGNITION SW
[ON/OFF] • Indicates [ON/OFF] condition from ignition switch.
HEATER FAN SW
[ON/OFF] • Indicates [ON/OFF] condition from the heater fan switch sig-
nal.
BRAKE SW
[ON/OFF] • Indicates [ON/OFF] condition from the stop lamp switch sig-
nal.
INJ PULSE-B1
[msec] • Indicates the actual fuel injection pulse width compensated
by ECM according to the input signals. • When the engine is stopped, a certain com-
puted value is indicated.
IGN TIMING
[BTDC] • Indicates the ignition timing computed by ECM according to
the input signals. • When the engine is stopped, a certain value
is indicated.
CAL/LD VALUE
[%] • “Calculated load value” indicates the value of the current air-
flow divided by peak airflow.
MASS AIRFLOW
[g·m/s] • Indicates the mass airflow computed by ECM according to
the signal voltage of the mass air flow sensor.
PURG VOL C/V
[%] • Indicates the EVAP canister purge volume control solenoid
valve control value computed by the ECM according to the in-
put signals.
• The opening becomes larger as the value increases.
INT/V TIM (B1)
[ ° CA] • Indicates [
°CA] of intake camshaft advanced angle.
INT/V SOL (B1)
[%] • The control value of the intake valve timing control solenoid
valve (determined by ECM according to the input signal) is in-
dicated.
• The advance angle becomes larger as the value increases
AIR COND RLY
[ON/OFF] • The air conditioner relay control condition (determined by
ECM according to the input signals) is indicated.
FUEL PUMP RLY
[ON/OFF] • Indicates the fuel pump relay control condition determined by
ECM according to the input signals.
Monitored item [Unit] Description Remarks
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item AT OD CANCEL
[ON/OFF] • Indicates [ON/OFF] condition of A/T O/D cancel signal sent
from the TCM. • For M/T models always “OFF” is displayed
CRUISE LAMP
[ON/OFF] • Indicates [ON/OFF]
condition of CRUISE lamp determined
by the ECM according to the input signals.
SET LAMP
[ON/OFF] • Indicates [ON/OFF] condition of SET lamp determined by the
ECM according to the input signals.
A/F ADJ-B1 • Indicates the correction factor stored in ECM. The factor is
calculated from the difference between the target air/fuel ratio
stored in ECM and the air/fuel ratio calculated from air fuel ra-
tio (A/F) sensor 1 signal.
Monitored item [Unit] Description Remarks TEST ITEM CONDITION JUDGMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION • Engine: Return to the original
trouble condition
• Change the amount of fuel injec- tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING • Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Perform Idle Air Volume Learning.
POWER BAL-
ANCE • Engine: After warming up, idle the
engine.
• A/C switch OFF
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• Cut off each fuel injector signal
one at a time using CONSULT-III. Engine runs rough or dies.
• Harness and connectors
• Compression
• Fuel injector
• Power transistor
• Spark plug
• Ignition coil
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan “LOW”, “HI” and “OFF” with CONSULT-III. Cooling fan moves and stops. • Harness and connectors
• Cooling fan relay
• Cooling fan motor
ENG COOLANT
TEMP • Engine: Return to the original
trouble condition
• Change the engine coolant tem- perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY • Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and OFF using CONSULT-III and lis-
ten to operating sound. Fuel pump relay makes the operat-
ing sound. • Harness and connectors
• Fuel pump relay
PURG VOL
CONT/V • Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent. • Harness and connectors
• EVAP canister purge volume con- trol solenoid valve
FUEL/T TEMP
SEN • Change the fuel tank temperature using CONSULT-III.