Page 826 of 1903

Downloaded from www.Manualslib.com manuals search engine Crankshaft Position (CKP) Sensor
Description
The Crankshaft Position (CKP) sensor is located on the flywheel shell facing the gear teeth of the signal plate. It
detects the fluctuation of the engine revolution. The sensor consists of a permanent magnet and Induction coil.
Operation
When the engine is running, the high and low parts of the teeth cause the gap with the sensor to change. The
changing gap cause the magnetic field near the sensor to change. Due to the changing magnetic field, the voltage
from the sensor changes. The Engine Control Module (ECM) receives the voltage signal and detects the fluctuation
of the engine revolution.
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the crankshaft position sensor electricalconnector from the crankshaft position sensor.
3. Remove the accessory drive belt (See Accessory Drive Belt Removal & Installation in Section 02
Engine).
4. Remove the crankshaft pulley (See Crankshaft Pul- ley Removal & Installation in Section 02 Engine).
5. Remove the timing belt lower cover (See Timing Belt Lower Cover Removal & Installation in Section
02 Engine).
6. Remove the crankshaft position sensor retaining bolts (1).
(Tighten: Crankshaft position sensor retaining bolt
to 20 N·m)
7. Installation is in the order of removal.
ON-VEHICLE SERVICE
LTSM030012
03–542Chery Automobile Co., Ltd.
Page 848 of 1903

Downloaded from www.Manualslib.com manuals search engine Idle Speed Slow Return To Normal Idle
The following conditions apply to this symptom:
•Slow return to idle.
1.PRELIMINARY CHECKS
• Carry out the following preliminary checks:
Vacuum leaks
Intake air system
Throttle body
Are all checks OK?
Ye s>>Go to the next step.
No
>>Repair as necessary.
Verify the symptom no longer exists.
2.CHECK ECM DTC
• Turn the ignition switch on.
• With the scan tool X-431, read the DTC.
Are there any DTCs present?
Ye s>>Repair as necessary.
No
>>Go to the next step.
3.CHECK PCV VALVE
• Remove Positive Crankcase Ventilation (PCV) valve and shake it.
Does PCV valve rattle?
Ye s>>Install PCV valve, go to the next step.
No
>>Replace the PCV valve.
4.CHECK PCV SYSTEM
• Start engine and bring to normal operating temperature. Disconnect crankcase ventilation hose from PCV valve.
Place a stiff piece of paper over the hose. Wait 1 minute.
Does vacuum hold paper in place?
Ye s>>Verify test results. If OK, see diagnostic index to repair any additional symptom.
No
>>Check for vacuum leaks, obstructions in the PCV system, oil cap, PCV valve, rocker cover bolt
torque/gasket leak. Repair as necessary.
ELECTRONIC ENGINE CONTROLS - 2.4L ENGINE SYMPTOM DIAGNOSIS
03–564Chery Automobile Co., Ltd.
Page 849 of 1903
Downloaded from www.Manualslib.com manuals search engine IGNITION CONTROL
GENERAL INFORMATION03-566
Description 03-566
Operation 03-566
Specifications 03-566
Special Tools 03-567
Electrical Schematics 03-568
ON-VEHICLE SERVICE03-571
Ignition Coil 1.6L & 1.8L & 2.0L 03-571
Description 03-571
Operation 03-571
Removal & Installation 03-571Ignition Coil 2.4L
03-572
Description 03-572
Operation 03-572
Removal & Installation 03-572
Spark Plug Wire 1.6L & 1.8L & 2.0L 03-573
Removal & Installation 03-573
Spark Plug Wire 2.4L 03-574
Removal & Installation 03-574
Spark Plug 1.6L & 1.8L & 2.0L 03-574
Removal & Installation 03-574
Spark Plug 2.4L 03-575
Removal & Installation 03-575
03
03–565Chery Automobile Co., Ltd.
Page 850 of 1903
Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
The electronic ignition system consists of the following components:
•Engine Control Module (ECM)
• Ignition Coil
• Spark Plugs
• Spark Plug Wires
• Camshaft Position (CMP) Sensor
• Crankshaft Position (CKP) Sensor
Operation
The ignition system utilizes a split ignition coil which supplies secondary voltage to two cylinders. When the ignition
coil discharges, two spark plugs fire at the same time. The Engine Control Module (ECM) uses inputs from the
Crankshaft Position (CKP) Sensor to determine the Top Dead Center (TDC) position of the piston for cylinder number
one, and the Camshaft Position (CMP) Sensor to determine which ignition coil to energize.
Specifications
Torque Specifications
DESCRIPTION TORQUE (N·m)
Spark Plugs 30
Ignition Coil Bolts 6
Spark Plug Specifications
DESCRIPTIONGAP
FR7DTC 0.7 mm - 1.1 mm
03–566Chery Automobile Co., Ltd.
Page 855 of 1903
Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Ignition Coil 1.6L & 1.8L & 2.0L
Description
The ignition coil consists of primary and secondary groups of wire. The primary wire is located on one end of the coil.
One end of the wire is connected to power and the other end is connected to the Engine Control Module (ECM). The
secondary coil connects two spark plugs. They form a loop and provide high-voltage output.
Operation
When the primary wire is connected to power, current will flow causing a strong magnetic field to form. When the
primary wire is disconnected, the magnetic field will collapse into the secondary wire causing very high voltage out-
put.
Removal & Installation
1. Remove the engine cover.
2. Disconnect the negative battery cable.
3. Disconnect the ignition coil electrical connector.
4. Twist the spark plug wires (1) from the ignition coiland remove the four spark plug wires.
BESM030028
03
03–571Chery Automobile Co., Ltd.
Page 856 of 1903

Downloaded from www.Manualslib.com manuals search engine 5. Remove the 4 ignition coil retaining bolts (1).(Tighten: Ignition coil retaining bolts to 6 N·m)
6. Remove the ignition coil.
7. Installation is in the reverse order of removal.
Ignition Coil 2.4L
Description
The ignition coil consists of primary and secondary groups of wire. The primary wire is located on one end of the coil.
One end of the wire is connected to power and the other end is connected to the Engine Control Module (ECM). The
secondary coil connects two spark plugs. They form a loop and provide high-voltage output.
Operation
When the primary wire is connected to power, current will flow causing a strong magnetic field to form. When the
primary wire is disconnected, the magnetic field will collapse into the secondary wire causing very high voltage out-
put.
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the ignition coil connector.
3. Twist the spark plug wire from ignition coils.
4. Remove the ignition coil retaining bolts (2). (Tighten: Ignition coils retaining bolt to 12 N·m)
5. Remove the ignition coils & spark plug wire assem- bly (1).
6. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM080198
LTSM030022
03–572Chery Automobile Co., Ltd.
Page 857 of 1903
Downloaded from www.Manualslib.com manuals search engine Spark Plug Wire 1.6L & 1.8L & 2.0L
Removal & Installation
1. Remove the engine cover.
2. Disconnect the negative battery cable.
3. Remove the hose (1), if necessary.
4. Disconnect the ignition coil electrical connector (2).
5. Twist the spark plug wire (3) from ignition coil andremove the spark plug wire.
6. Twist the spark plug wire (3) from spark plug then pull the spark plug wire straight up.
7. Remove the spark plug wire (1).
8. Installation is in the reverse order of removal.
Cylinder Number 123 4
Part Number A11-3707130HA A11-3707140HA A11-3707150HA A11-3707160HA
Length (mm) 405275165 125
Resistance (K) 6.99 - 12.085.32 - 9.593.92 - 7.48 3.4 - 6.71
ON-VEHICLE SERVICE
BESM020022
BESM030013
03
03–573Chery Automobile Co., Ltd.
Page 858 of 1903
Downloaded from www.Manualslib.com manuals search engine Spark Plug Wire 2.4L
Removal & Installation
1. Disconnect the negative battery cable.
2. Twist the spark plug wire (1) from ignition coils
3. Twist the ignition coils & spark plug wire assembly(2) from spark plug then pull straight up.
4. Remove the ignition coils & spark plug wire assem- bly (1).
5. Installation is in the reverse order of removal.
Spark Plug 1.6L & 1.8L & 2.0L
Removal & Installation
1. Remove the engine cover.
2. Disconnect the negative battery cable.
3. Remove the hose (1), if necessary.
4. Twist the spark plug wire (3) from spark plug then pull the spark plug wire straight up.
ON-VEHICLE SERVICE
LTSM030017
LTSM030019
BESM020022
03–574Chery Automobile Co., Ltd.