OIL PUMP FITTING BOLT
TM-327
< ON-VEHICLE REPAIR >[CVT: RE0F10A]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
OIL PUMP FITTING BOLT
DescriptionINFOID:0000000003806542
Replace the oil pump fitting bolt and the O-ring if oil leakage or exudes from the oil pump fitting bolt.
Exploded ViewINFOID:0000000003806543
Removal and InstallationINFOID:0000000003806544
REMOVAL
1. Remove Oil pump fitting bolt (1) from transaxle assembly.
2. Remove O-ring from oil pump fitting bolt.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Never reuse oil pump fitting bolt and O-ring.
Apply CVT fluid to O-ring.
InspectionINFOID:0000000003806545
After completing installation, check for CVT fluid leakage and check CVT fluid level. Refer to TM-304, "Inspec-
tion".
1. Oil pump fitting bolt 2. O-ring 3. Transaxle assembly
: Apply CVT Fluid NS-2.
Refer to GI-4, "
Components" for symbols not described above.
JPDIA0763GB
JPDIA0077ZZ
TM-336
< DISASSEMBLY AND ASSEMBLY >[CVT: RE0F10A]
TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL
Unit: mm (in)
NOTE:
Converter housing oil seal pulling direction is used as the refer-
ence.
After completing installation, check for CVT fluid leakage and CVT
fluid level. Refer to TM-304, "
Inspection".
Attach the pawl (A) of the torque converter to the drive sprocket
hole (B) on the transaxle assembly side.
CAUTION:
Rotate the torque converter for installing torque converter.
Never damage the bushing inside the torque converter
sleeve when installing the converter housing oil seal.
Never reuse converter housing oil seal.
Apply CVT fluid to converter housing oil seal.
InspectionINFOID:0000000003806560
INSPECTION AFTER INSTALLATION
After inserting a torque converter to the CVT, check distance (A)
within the reference value limit.
Dimension B 1.0 ± 0.5 (0.039 ± 0.020)
SCIA7909J
SCIA7907J
B: Scale
C : Straightedge
Distance A : Refer to TM-338, "Torque Converter".
JPDIA0740ZZ
VTL-8
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
PRECAUTIONS
Precaution for Procedure without Cowl Top Cover
INFOID:0000000003802519
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions For Xenon Headlamp ServiceINFOID:0000000003802520
WARNING:
Comply with the following warnings to prevent any serious accident.
Disconnect the battery cable (negative terminal) or the power supply fuse before installing, remov-
ing, or touching the xenon headlamp (bulb included). The xenon headlamp contains high-voltage
generated parts.
Never work with wet hands.
Check the xenon headlamp ON-OFF status after assembling it to the vehicle. Never turn the xenon
headlamp ON in other conditions. Connect the power supply to the vehicle-side connector.
(Turning it ON outside the lamp case may cause fire or visual impairments.)
Never touch the bulb glass immediately after turning it OFF. It is extremely hot.
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
Install the xenon bulb securely. (Insufficient bulb socket installation may melt the bulb, the connec-
tor, the housing, etc. by high-voltage leakage or corona discharge.)
Never perform HID circuit inspection with a tester.
Never touch the xenon bulb glass with hands. Never put oil and grease on it.
Dispose of the used xenon bulb after packing it in thick vinyl without breaking it.
Never wipe out dirt and contamination with organic solvent (thinner, gasoline, etc.).
Working with HFC-134a (R-134a)INFOID:0000000003802521
CAUTION:
CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. These refrigerants
must never be mixed, even in the smallest amounts. Compressor malfunction is likely occur if the
refrigerants are mixed.
Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. Compressor malfunction is likely to occur if lubricant other than that specified is used.
The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
- Cap (seal) immediately the component to minimize the entry of moisture from the atmosphere when
removing refrigerant components from a vehicle.
- Never remove the caps (unseal) until just before connecting the components when installing refrig-
erant components to a vehicle. Connect all refrigerant loop components as quickly as possible to
minimize the entry of moisture into system.
- Use only the specified lubricant from a sealed container. Reseal immediately containers of lubricant.
Lubricant becomes moisture saturated and should not be used without proper sealing.
- Never allow lubricant (NISSAN A/C System Oil Type S) to come in contact with styrene foam parts.
Damage may result.
General Refrigerant PrecautionINFOID:0000000003802522
WARNING:
Never breath A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Use only approved recovery/recycling equipment to discharge HFC-134a (R-134a) refrigerant.
PIIB3706J
VTL-10
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
PRECAUTIONS
O-Ring Part Numbers and Specifications
WARNING:
Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
Observe the following when replacing or cleaning refrigerant cycle components.
Store it in the same way at it is when mounted on the car when the compressor is removed. Failure
to do so causes lubricant to enter the low-pressure chamber.
Use always a torque wrench and a back-up wrench when connecting tubes.
Plug immediately all openings to prevent entry of dust and moisture after disconnecting tubes.
Connect the pipes at the final stage of the operation when installing an air conditioner in the vehicle.
Never remove the seal caps of pipes and other components until just before required for connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Remove thoroughly moisture from the refrigeration system before charging the refrigerant.
Replace always used O-rings.
Apply lubricant to circle of the O-rings shown in illustration when connecting tube. Be careful not to
apply lubricant to threaded portion.
O-ring must be closely attached to the groove portion of tube.
Be careful not to damage O-ring and tube when replacing the O-ring.
Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is
installed to tube correctly.
Connection type Piping connection point Part number QTY O-ring size
NewLow-pressure flexible hose to low-pressure pipe 92474 N8210 1 19
High-pressure pipe to condenser pipe assembly (Outlet) 92471 N8210 1 8
Condenser pipe assembly (Inlet) to high-pressure flexible
hose92472 N8210 1 12
Condenser assembly to condenser pipe as-
semblyInlet 92472 N8210 1 12
Outlet 92471 N8210 1 8
Low-pressure pipe to expansion valve 92473 N8210 1 16
High-pressure pipe to expansion valve 92471 N8210 1 8
Compressor to low-pressure flexible hose 92474 N8210 1 19
Compressor to high-pressure flexible hose 92472 N8210 1 12
Liquid tank to condenser assemblyInlet
92471 N82101
8
Outlet 1
FormerRefrigerant pressure sensor to liquid tank J2476 89956 1 10
Expansion valve to evaporator pipe assemblyInlet 92475 71L00 1 12
Outlet 92475 72L00 1 16
Evaporator to evaporator pipe assemblyInlet 92475 71L00 1 12
Outlet 92475 72L00 1 16
Name : NISSAN A/C System Oil Type S
PREPARATION
VTL-17
< PREPARATION >[WITHOUT 7 INCH DISPLAY]
C
D
E
F
G
H
J
K
L
MA
B
VTL
N
O
P
(J-42220)
UV lamp and UV safety gogglesPower supply:
DC 12 V (Battery terminal)
For checking refrigerant leak when fluores-
cent dye is installed in A/C system
Includes:
UV lamp and UV safety goggles
(J-41447)
HFC-134a (R-134a) fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles)Application:
For HFC-134a (R-134a) PAG oil
Container:
1/4 ounce (7.4 cc) bottle
(Includes self-adhesive dye identification
labels for affixing to vehicle after charging
system with dye.)
(J-41459)
HFC-134a (R-134a) dye injector
Use with J-41447, 1/4 ounce
bottleFor injecting 1/4 ounce of fluorescent leak
detection dye into A/C system
(J-43872)
Refrigerant dye cleanerFor cleaning dye spills
Manifold gauge set (with hoses
and couplers)Identification:
The gauge face indicates HFC-134a (R-
134a).
Fitting size: Thread size
1/2
″-16 ACME
Service hoses
High-pressure side hose
Low-pressure side hose
Utility hoseHose color:
Low-pressure side hose: Blue with black
stripe
High-pressure side hose: Red with black
stripe
Utility hose: Yellow with black stripe or
green with black stripe
Hose fitting to gauge:
1/2
″-16 ACME Tool number
(SPX-North America No.)
Tool nameDescription
SHA438F
SHA439F
SHA440F
SHA441F
RJIA0196E
S-NT201
VTL-28
< ON-VEHICLE REPAIR >[WITHOUT 7 INCH DISPLAY]
INTAKE SENSOR
Removal and Installation
INFOID:0000000003774670
REMOVAL
1. Remove evaporator pipe assembly. Refer to HA-54, "Exploded View".
2. Disconnect intake sensor connector.
3. Slide evaporator (1) toward the right side of the vehicle (as
shown in the figure), and then remove intake sensor (2).
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sensor
can be located in the same position.
Do not rotate the bracket insertion part when removing and installing the intake sensor.
Check for refrigerant leakage when charging refrigerant.
37. Defroster door link 38. Foot door link 39. Max. cool door lever
40. Foot door lever 41. Defroster door lever 42. Adapter case
43. Distributor lower case 44. Ventilator door 45. Intake sensor
46. Intake sensor bracket 47. Foot door 48. Max. cool door
49. Defroster door 50. Air mix door (Slide door)
Refer to GI-4, "
Components" for symbols in the figure.
JPIIA0907ZZ
HEATER & COOLING UNIT ASSEMBLY
VTL-39
< ON-VEHICLE REPAIR >[WITHOUT 7 INCH DISPLAY]
C
D
E
F
G
H
J
K
L
MA
B
VTL
N
O
P
16. Remove floor duct 1 (left and right) (1) and rear ventilator duct 1
(2), and then remove heater & cooling unit assembly (3).
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for leakages when recharging refrigerant.
NOTE:
Refer to CO-9, "
Refilling" when filling radiator with engine coolant.
Charge the refrigerant.
JPIIA0921ZZ
VTL-44
< ON-VEHICLE REPAIR >[WITHOUT 7 INCH DISPLAY]
HEATER CORE
Removal and Installation
INFOID:0000000003774686
REMOVAL
1. Remove heater & cooling unit assembly. Refer to VTL-35, "Exploded View".
2. Remove mounting screws (A), and then remove foot duct (left)
(1).
3. Remove heater pipe grommet (1).
4. Remove mounting screw (A), and then remove heater pipe sup-
port (2).
5. Remove mounting screws (B), and then remove heater pipe
cover (3).
6. Slide heater core (1) to leftward (as shown in the figure).
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for refrigerant leakage when charging refrigerant.
NOTE:
Refer to CO-9, "
Refilling" when filling radiator with engine coolant.
Charge the refrigerant.
37. Defroster door link 38. Foot door link 39. Max. cool door lever
40. Foot door lever 41. Defroster door lever 42. Adapter case
43. Distributor lower case 44. Ventilator door 45. Intake sensor
46. Intake sensor bracket 47. Foot door 48. Max. cool door
49. Defroster door 50. Air mix door (Slide door)
Refer to GI-4, "
Components" for symbols in the figure.
JPIIA0925ZZ
JPIIA0926ZZ
JPIIA0927ZZ