2007 NISSAN TIIDA reverse

TM-640
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
5. Shift the shift lever (1) of control shaft assembly to 3rd gear posi-
tion.
NOTE:
 If not, the transaxle case cannot be removed from clutch hous-
ing.
 3rd gear position means that the shift lever of control shaft
assembly is fully rotated clockwise and it is returned approxi-
mately 10°.
6. Push in the 5th-reverse shift fork (1), and then shift it to 5th gear
position.
NOTE:
When it is shifted to the 5th gear and 3rd gear at the same time,
the input shaft and mainshaft may not be rotated.
7. Remove mainshaft bolt (2) and input shaft nut (3).
CAUTION:
When mainshaft bolt and input shaft nut are removed, do
not use a power tool in order to prevent the gear from being
damaged.
8. Remove reverse gear gate assembly (4) bolts.
9. Remove retaining pin from 5th-reverse shift fork (1) using a pin
punch.
10. Remove 5th-reverse shift fork (1), reverse gear gate assembly (4) and 5th-reverse coupling sleeve from
5th-reverse synchronizer hub.
11. Remove 5th-reverse synchronizer hub from input shaft using a
puller.
CAUTION:
Set the claw of the puller to the large width side of the hub
when setting the puller in synchronizer hub.
12. Remove 5th baulk ring and 5th input gear.
13. Remove 5th main gear from input shaft using Tools (A) and (B).
PCIB1524E
PCIB1525E
PCIB1526E
Tool number A: KV32300QAC
Tool number B: KV32300QAD
PCIB1527E

TRANSAXLE ASSEMBLY
TM-641
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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14. Remove position switch from transaxle case.
15. Remove clutch housing bolts.
16. Remove clutch housing from transaxle case.
17. Remove oil gutter from transaxle case.
18. Remove washer (1) and 4th main gear (2) from mainshaft.
19. Remove 5th-reverse fork rod (1) according to the following.
a. Lift up 5th-reverse fork rod (1) until it contacts the claw ( ) of
reverse gear assembly (2).
b. Push down gear of reverse gear assembly (2), and then remove
5th-reverse fork rod (1) from clutch housing.
20. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2) and input shaft assembly (3) according to the following.
a. Remove 4th baulk ring, insert keys and springs from 3rd-4th
synchronizer hub.
b. Lift the gear of the reverse gear assembly (4) up.
c. Lift up 1st-2nd fork rod (5), and then maintain neutral position.
d. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2) and input shaft assembly (3) together.
PCIB1627E
PCIB1528E
PCIB1529E
PCIB1530E
PCIB1531E

TM-642
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
21. Remove lock pins (1) from clutch housing.
22. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly
(2) together from clutch housing.
23. Remove retaining pin from reverse gear assembly using a pin
punch.
24. Remove reverse gear assembly from clutch housing.
25. Remove final drive assembly (1) from clutch housing.
26. Remove magnet and dowel pins (2) from clutch housing.
27. Remove differential side oil seals (1) from clutch housing and
transaxle case using a flat-bladed screwdriver.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
PCIB1640E
PCIB1532E
MCIB0033E
PCIB1533E
PCIB1534E

TM-648
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
18. Install final drive assembly (1) to clutch housing.
19. Install dowel pins (2) and magnet to clutch housing.
20. Install reverse gear assembly onto clutch housing, and then
install retaining pin (1) to reverse gear assembly.
21. Set 1st-2nd fork rod assembly (1) to mainshaft assembly (2),
and then install them to clutch housing.
22. Install lock pins (1) to clutch housing.
23. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2)
and input shaft assembly (3) according to the following.
a. Lift up 1st-2nd fork rod (4), and then maintain neutral position.
b. Set 3rd-4th fork rod assembly (1) to 3rd-4th coupling sleeve (2),
and then install it together with input shaft assembly (3) to clutch
housing.
CAUTION:
 Set lock pin (3rd-4th fork rod side) to 1st-2nd fork rod
groove, and then install 3rd-4th fork rod assembly.
PCIB1533E
PCIB1644E
PCIB1532E
PCIB1640E
PCIB1628E

TRANSAXLE ASSEMBLY
TM-649
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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 Be careful with the orientation of 3rd-4th coupling sleeve.
(A): 4th main gear
(B): 3rd main gear
 Install 3rd input gear of input shaft assembly so that it is
lower than reverse main gear of 3rd-4th coupling sleeve.
c. Install springs and Insert keys to 3rd-4th synchronizer hub.
d. Install 4th baulk ring.
24. Install 5th-reverse fork rod (1) according to the following.
a. Lift the gear of the reverse gear assembly (2) up.
b. Temporarily install 5th-reverse fork rod (1) to clutch housing.
c. Push down gear of reverse gear assembly (1), and then install
5th-reverse fork rod (2) to clutch housing.
CAUTION:
Set lever of 5th-reverse fork rod so as to align with reverse
gear assembly groove ( ).
25. Install 4th main gear (2) and washer (1) to mainshaft.
CAUTION:
Install the washer with the convex side facing the rear side
of the transaxle.
26. Pull down 3rd-4th shift fork, and then shift 3rd-4th coupling
sleeve to 3rd gear side.
PCIB1551E
MCIB0061E
PCIB1629E
PCIB1552E
PCIB1529E

TM-650
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
27. Shift the shift lever (1) of control shaft assembly to 3rd gear posi-
tion.
NOTE:
 If not, the transaxle case cannot be removed from clutch hous-
ing.
 3rd gear position means that the shift lever of control shaft
assembly is fully rotated clockwise and it is returned approxi-
mately 10°.
28. Install oil gutter to transaxle case.
29. Apply recommended sealant to mating surface of clutch hous-
ing.
CAUTION:
 Remove old sealant adhering to the mating surfaces. Also remove any moisture, oil, or foreign
material adhering to both mating surfaces.
 Check for damage on the mounting surface.
 Apply a continuous bead of liquid gasket to the mounting surface.
30. Install transaxle case to clutch housing.
(1): Selector
(2): Shift fork
CAUTION:
 Do not allow sealant to contact the transaxle case so as
not to break the bead when installing.
 Be careful to align the lever of 5th-reverse fork rod with
reverse gear assembly sleeve.
NOTE:
If installation is difficult, gently return shift lever of control shaft
assembly counterclockwise slightly.
31. Fit shaft with bearing by rotating input shaft. Then, tighten bolts
to the specified torque. Refer to TM-635, "
Exploded View".
32. Apply recommended sealant to threads of position switch and
check ball plug. Then install them to transaxle case and tighten
to the specified torque. Refer to TM-635, "
Exploded View".
33. Apply gear oil to spline of mainshaft and then press in 5th main
gear (1) to mainshaft using a suitable bolt (A) [M10 x 1.0] and
nut (B).
34. Install spread springs to 5th-reverse synchronizer hub.
PCIB1524E
PCIB1553E
PCIB1528E
PCIB1554E

TRANSAXLE ASSEMBLY
TM-651
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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35. Install adapter plate (1), bushing (2) and 5th input gear (3) to
input shaft.
: Transaxle case side
CAUTION:
Be careful with the orientation of adapter plate.
36. Install 5th baulk ring, 5th-reverse synchronizer hub, 5th-reverse coupling sleeve, lock washer, reverse
synchronizer cone and reverse baulk ring to input shaft.
CAUTION:
 Be careful with the orientation of 5th-reverse synchro-
nizer hub.
: 5th input gear side
37. Set 5th-reverse shift fork (1) and reverse gear assembly (4) to
5th-reverse coupling sleeve, and then assemble input shaft and
5th-reverse fork rod.
CAUTION:
Be careful with the orientation of 5th-reverse coupling
sleeve.
: 5th input gear side
38. Make sure that the shift lever of control shaft assembly is shifted
to 3rd gear position. And then, push in 5th-reverse shift fork (1)
to shift it to 5th gear position.
NOTE:
When it is shifted to the 5th gear and 3rd gear at the same time,
the input shaft and mainshaft may not be rotated.
39. Install mainshaft bolt (2) to mainshaft, and then tighten main-
shaft bolt to the specified torque. Refer to TM-635, "
Exploded
View".
40. Install input shaft nut (3) to input shaft, and then tighten input
shaft nut to the specified torque. Refer to TM-635, "
Exploded
View".
41. Install retaining pin (5) to 5th-reverse shift fork using a pin
punch.
PCIB1555E
PCIB1556E
PCIB1641E

TM-652
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
42. Shift the shift lever (1) of control shaft assembly to neutral posi-
tion. And then, pull 5th-reverse shift fork to shift it to neutral posi-
tion.
43. Install O-ring to rear housing and then install them to transaxle
case. Tighten bolts to the specified torque. Refer to TM-635,
"Exploded View".
CAUTION:
 Rear housing oil channel is inserted to input shaft. There-
fore, when installing rear housing, install it to axial direc-
tion of input shaft.
 Be careful to pinch O-ring when installing rear housing.
44. Install CSC (1) to clutch housing. Refer to TM-635, "
Exploded
View".
45. Install gaskets onto drain plug and filler plug, and then install
them to clutch housing and transaxle case. Refer to TM-635,
"Exploded View".
CAUTION:
 Do not reuse gasket.
 After oil is filled, tighten filler plug to specified torque.
SCIA7130E
PCIB1558E
PCIB1523E