THERMOSTAT AND WATER PIPING
CO-21
< SERVICE INFORMATION >
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3. Remove the engine room cover using power tool.
4. Disconnect the heater hose (heater core side).
5. Remove the heater hose bracket.
6. Disconnect the water cut valve connector.
7. Remove the water cut valve.
INSPECTION AFTER REMOVAL
• Place a thread so that it is caught in the valve of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
• The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
• Continue heating. Check the full-open lift amount.
• After checking the full-open lift amount, lower the water tempera-
ture and check the valve closing temperature.
Standard values:
INSTALLATION
Installation is in the reverse order of removal.
Installation of Thermostat
• Install the thermostat with the whole circumference of each flange
part fit securely inside the rubber ring as shown.
• Install the thermostat with the jiggle valve facing upwards.
Installation of Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to the O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION
• Check for leaks of the engine coolant. Refer to CO-9, "Inspection".
• Start and warm up the engine. Visually check for leaks of the engine coolant.
SLC252B
Thermostat
Valve opening temperature 80 - 84°C (176 - 183° F)
Full-open lift amount More than 10 mm/ 95°C (0.39 in/ 203°F)
Valve closing temperature 77°C (171°F) or higher
KBIA2502E
DI-1
ELECTRICAL
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CONTENTS
DRIVER INFORMATION SYSTEM
SERVICE INFORMATION .. ..........................3
PRECAUTION ................................................ .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
PREPARATION ...................................................4
Commercial Service Tool .................................... ......4
COMBINATION METERS ...................................5
Component Parts and Harness Connector Loca-
tion ...................................................................... ......
5
System Description ...................................................5
Arrangement of Combination Meter ..........................7
Internal Circuit ...........................................................8
Wiring Diagram - METER - .......................................9
Combination Meter Harness Connector Terminal
Layout .....................................................................
11
Terminal and Reference Value for Combination
Meter .......................................................................
11
Self-Diagnosis Mode of Combination Meter ........ ....12
How to Proceed with Trouble Diagnosis ............. ....15
Preliminary Check ...................................................15
Symptom Chart .......................................................16
Power Supply and Ground Circuit Inspection .........16
Vehicle Speed Signal Inspection .............................17
Engine Oil Pressure Signal Inspection ....................17
Water Temperature Signal Inspection .....................18
Engine Speed Signal Inspection ......................... ....18
Fuel Level Sensor Unit Inspection ...................... ....18
Fuel Gauge Fluctuates, Indicates Wrong Value, or
Varies .................................................................. ....
20
Fuel Gauge Does Not Move to Full-position ...........20
Electrical Component Inspection ......................... ....21
Removal and Installation of Combination Meter .....21
COMPASS AND THERMOMETER ................ ....22
System Description ............................................. ....22
Wiring Diagram - COMPAS - ..................................23
Trouble Diagnosis ............................................... ....23
Calibration Procedure for Compass .................... ....24
WARNING LAMPS ............................................26
Schematic ............................................................ ....26
Wiring Diagram - WARN - .......................................27
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ....
32
Oil Pressure Warning Lamp Does Not Turn Off
(Oil Pressure Is Normal) ...................................... ....
33
A/T INDICATOR ................................................34
Wiring Diagram - AT/IND - .......................................34
A/T Indicator Does Not Illuminate ............................34
WARNING CHIME .............................................36
Component Parts and Harness Connector Loca-
tion ....................................................................... ....
36
System Description ..................................................36
CAN Communication System Description ...............37
Wiring Diagram - CHIME - .......................................38
Terminal and Reference Value for BCM ..................39
Terminal and Reference Value for Combination
Meter ................................................................... ....
39
How to Proceed with Trouble Diagnosis ..................40
Preliminary Check ............................................... ....40
CONSULT-II Function (BCM) ..................................40
All Warning Chimes Do Not Operate .......................41
Key Warning Chime and Light Warning Chime Do
Not Operate (Seat Belt Warning Chime Does Op-
erate) .......................................................................
41
Key Warning Chime Does Not Operate ...................42
Light Warning Chime Does Not Operate .................44
Seat Belt Warning Chime Does Not Operate ..........44
REAR SONAR SYSTEM ...................................46
Component Parts and Harness Connector Loca-
tion ....................................................................... ....
46
System Description ..................................................46
Wiring Diagram - SONAR - ......................................48
Sonar Control Unit Harness Connector Terminal
Layout ......................................................................
50
DI-12
< SERVICE INFORMATION >
COMBINATION METERS
Self-Diagnosis Mode of Combination Meter
INFOID:0000000003533486
SELF-DIAGNOSIS FUNCTION
The following items can be checked during Combination Meter Self-Diagnosis Mode.
• Gauge sweep and present gauge values.
• Illuminates all odometer, fuel, and engine temperature segments.
• Illuminates all micro controlled lamps/LE D's regardless of switch configuration.
• Displays estimated present battery voltage.
• Displays seat belt buckle switch LH status.
HOW TO INITIATE COMBINATION METER SELF- DIAGNOSIS MODE
NOTE:
Once entered, Combination Meter Self-Diagnosis Mode will function with the ignition switch in ON or START.
Combination Meter Self-Diagnosis Mode will exit upon turning the ignition switch to OFF or ACC.
To initiate Combination Meter Self-Diagnosis Mode, refer to the following procedure.
1. Turn the ignition switch ON, while holding the odom eter/trip meter switch for 5 - 8 seconds. When the
diagnosis function is activated the odometer/trip meter will display tESt.
NOTE:
Check combination meter power supply and ground ci rcuit when self-diagnosis mode of combination
meter does not start. Refer to DI-16, "
Power Supply and Ground Circuit Inspection". Replace combination
meter if normal. Refer to IP-10, "
Removal and Installation".
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS
To interpret Combination Meter Self-Diagnosis Mode functions, refer to the following table.
37 W/L Washer fluid level switch ON Washer fluid level low 0
Washer fluid level normal Battery voltage
Te r m i n a l
No. Wire
color Item Condition
Reference value (V)
(Approx.)
Ignition
switch Operation or condition
Event Odometer Display Description of Test/Data Notes:
Odometer/trip meter A/B
switch held from 5 to 8
seconds (or until re-
leased) tESt Initiating self-diagnosis mode
Odometer/trip meter A/B
switch engaged and re-
leased = next test re-
quested rXXXX, FAILReturn to normal opera-
tion of all lamps/LEDs and
displays hex ROM rev. If a
ROM checksum fault ex-
ists, display alternates be-
tween "r XXXX" and
"FAIL".
Next test requested nrXXXX Displays hex ROM rev as
stored in NVM.
Next test requested Sc1XX Displays 8-bit software
configuration value in Hex
format.Bit Coding
7-3 = reserved for future use
2 = TCS/VDC 0 = not present
1 = present
1 = Shift type 0 = Column shift
1 = Floor shift
0 = ICC 0 = not present
1 = present
Next test requested Sc2XX Displays 8-bit software
configuration value in Hex
format.Bit coding
7-0 = Reserved for future use
COMBINATION METERSDI-13
< SERVICE INFORMATION >
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Next test requested EprXX Displays 8-bit software
configuration value in Hex
format.Bit Coding
7-2 = reserved for future use
1 = A/T Oil Temp (gauge)
0 = not present
1 = present
1 = Odo Units 0 = kilometers
1 = miles
Next test requested 1nFXX Displays 8-bit market info
value in Hex format.$31 = USA
$2A = Canada
Next test requested cYLXX Displays 8-bit engine con-
figuration value in Hex for-
mat.$08 = 8 cylinder
$06 = 6 cylinder
Next test requested bulb Illuminates all micro-con-
trolled lamps/LEDs re-
gardless of SW
configuration.
Next test requested D-HI Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Full daytime brightness all LCD
segments active
Next test requested N-HI Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Full nighttime brightness all
LCD segments active
Next test requested N-LO Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Min. nighttime brightness all
LCD segments active
Next test requested dS XX Current dimming step. 1-21
Next test requested EE XX, FAIL Hex EE level. If EE check-
sum fault exists, display
alternates between "EE
XX" and "FAIL".
Next test requested dtXXXX Hex coding of final manu-
facturing test date.
Next test requested GAGE Performs sweep of all
gauges, then displays
present gauge values.
Performs checksum tests
on ROM and EE.Gauges sweep within 10 sec-
onds
Next test requested FFXXXX Displays 16-bit fuel flow
constant "Q" in tenths of
cc/min in Hex format.$0000 - $FFFF
Next test requested tF Displays 16-bit tire factor
"A" in hundredths in Hex
format.$0000 - $FFFF
Next test requested oP Current oil pressure value
in A/D counts in hex for-
mat.
$00 - $FF
Next test requested ot1XX Displays oil pressure tell-
tale "on" threshold in A/D
counts in Hex format.$00 - $FF
Event Odometer Display Description of Test/Data Notes:
DI-16
< SERVICE INFORMATION >
COMBINATION METERS
Perform self-diagnosis mode of combination meter. Refer to DI-12, "Self-Diagnosis Mode of Combination
Meter".
Does self-diagnosis mode operate normally?
YES >> GO TO 3.
NO >> Check combination meter power supply and ground circuit. Refer to DI-16, "
Power Supply and
Ground Circuit Inspection".
3.CHECK ODOMETER OPERATION
Check segment display status of odometer.
Is the display normal?
YES >> GO TO 4.
NO >> Replace the combination meter. Refer to IP-10,
"Removal and Installation".
4.CHECK COMBINATION METER CIRCUIT
Check indication of each meter/gauge in self-diagnosis mode.
OK or NG
OK >> Go to DI-16, "Symptom Chart".
NG >> Replace the combination meter. Refer to IP-10,
"Removal and Installation".
Symptom ChartINFOID:0000000003533489
Power Supply and Ground Circuit InspectionINFOID:0000000003533490
1.CHECK FUSES
Check for blown combination meter fuses.
WKIA1531E
WKIA1814E
Trouble phenomenon Possible cause
Improper tachometer indication. Refer to DI-18, "
Engine Speed Signal Inspection".
Improper water temperature gauge indication. Refer to DI-18, "
Water Temperature Signal Inspection".
Improper speedometer or odometer. Refer to DI-17, "
Vehicle Speed Signal Inspection".
Improper fuel gauge indication. Refer to DI-18, "
Fuel Level Sensor Unit Inspection".
Fuel warning lamp indication is irregular.
Improper A/T oil temperature gauge indication Refer to AT- 11 9
.
Improper voltage gauge indication Replace combination meter. Refer to IP-10, "
Removal and Instal-
lation".
More than one gauge does not give proper indication.
Improper A/T position indication. Refer to DI-34
.
Illumination control does not operate properly. Refer to LT- 1 2 0
.
COMBINATION METERSDI-17
< SERVICE INFORMATION >
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Refer to DI-9, "Wiring Diagram - METER -".
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate caus e of malfunction before installing new fuse. Refer to PG-
3.
2.CHECK POWER SUPPLY CIRCUIT
1. Disconnect combination meter connector.
2. Check voltage between combination meter harness connector terminals and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the harness for open between combination meter and fuse.
3.CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between combination meter harness connector terminal and ground.
OK or NG
OK >> Inspection End.
NG >> Repair harness or connector.
Vehicle Speed Signal InspectionINFOID:0000000003533491
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Refer to BRC-26, "
CONSULT-II Function (ABS)".
OK or NG
OK >> Replace the combination meter. Refer to IP-10, "Removal and Installation".
NG >> Perform "Diagnostic Procedure" for displayed DTC. Refer to BRC-26, "
CONSULT-II Function
(ABS)".
Engine Oil Pressure Signal InspectionINFOID:0000000003533492
1.CHECK SELF-DIAGNOSTIC RESULTS OF IPDM E/R
Select "IPDM E/R" on CONSULT-II, and perform self-diagnosis of IPDM E/R. Refer to PG-18, "
CONSULT-II
Function (IPDM E/R)".
Unit Power source Fuse No.
Combination meter Battery 19
Ignition switch ON or START 14
Terminals Ignition switch position
(+) (–) OFF ACC ON
Connector Terminal
M24 8
Ground Battery
voltage Battery
voltage Battery
voltage
24 0V 0V Battery
voltage
WKIA5606E
Te r m i n a l s
Continuity
(+)
(–)
Connector Terminal
M24 17 Ground Yes
WKIA1526E
DI-18
< SERVICE INFORMATION >
COMBINATION METERS
Self-diagnostic results content
No malfunction detected>>GO TO 2.
Malfunction detected>>GO TO PG-18, "
CONSULT-II Function (IPDM E/R)".
2.CHECK IPDM E/R INPUT SIGNAL
Select "IPDM E/R" on CONSULT-II. Operate ignition switch with "OIL
P SW" of "DATA MONITOR" and check operation status.
OK or NG
OK >> Replace combination meter. Refer to IP-10, "Removal
and Installation".
NG >> GO TO 3.
3.CHECK OIL PRESSURE SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector E122 and oil pressure switch
connector F4.
3. Check continuity between IPDM E/R harness connector E122 (A) terminal 42 and oil pressure switch harness connector F4 (B)
terminal 1.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK OIL PRESSURE SWITCH
Check oil pressure switch. Refer to DI-21, "
Electrical Component Inspection".
OK or NG
OK >> Replace IPDM E/R. Refer to PG-28, "Removal and Installation of IPDM E/R".
NG >> Replace oil pressure switch.
Water Temperature Signal InspectionINFOID:0000000003533493
1.CHECK ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis. Refer to E C - 111 , "
CONSULT-II Function (ENGINE)".
OK or NG
OK >> Replace the combination meter. Refer to IP-10, "Removal and Installation".
NG >> Perform "Diagnostic procedure" for displayed DTC. Refer to EC-82
.
Engine Speed Signal InspectionINFOID:0000000003533494
1.CHECK ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis. Refer to E C - 111 , "
CONSULT-II Function (ENGINE)".
OK or NG
OK >> Replace the combination meter. Refer to IP-10, "Removal and Installation".
NG >> Perform "Diagnostic procedure" for displayed DTC. Refer to EC-82
.
Fuel Level Sensor Unit InspectionINFOID:0000000003533495
FUEL LEVEL SENSOR UNIT
The following symptoms do not indicate a malfunction.When ignition switch is in ON
position (Engine stopped)
: OIL P SW CLOSE
When engine running : OIL P SW OPEN
LKIA0403E
Continuity should exist.
WKIA5607E
COMBINATION METERS
DI-21
< SERVICE INFORMATION >
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4.CHECK POINTER MOVEMENT TO EMPTY-POSITION
During driving, does the fuel gauge move gradually toward empty-position?
YES or NO
YES >> Check the fuel level sensor unit. Refer to DI-21, "Electrical Component Inspection".
NO >> Check fuel level sensor unit installation, and determine whether the float arm interferes or binds
with any of the internal components in the fuel tank.
Electrical Component InspectionINFOID:0000000003533498
FUEL LEVEL SENSOR UNIT CHECK
For removal, refer to FL-5, "Removal and Installation".
Check Fuel Level Sensor Unit and Fuel Pump
Check resistance between fuel level sensor unit and fuel pump con-
nector terminals 2 and 5.
*1 and *2: When float rod is in contact with stopper.
OIL PRESSURE SWITCH CHECK
Check continuity between the oil pressure switch and body ground.
Removal and Installation of Combination MeterINFOID:0000000003533499
Refer to "Removal and Installation of Combination Meter" for removal and installation procedures.
Terminals Float position mm (in)Resistance
value Ω
(Approx.)
25*1 Empty 25.86 (1.02) 81.66
*2 Full 254.6 (10.02) 6.98
LKIA0402E
ConditionOil pressure
kPa (kg/cm2, psi)Continuity
Engine stopped Less than 29 (0.3, 4) Yes
Engine running More than 29 (0.3, 4) No
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