Page 1317 of 3229
Carefully remove and dis card t he t orque converter fl uid
s eal.
6.
Installation 1.
CAUTIONS: Ext reme cl eanli ness must be exerci sed when
handl ing t his component . Make s ure that t he mat ing faces are clean and
free of foreign mat eri al.
Inst all a new torque convert er flui d s eal .
Speci al Tool (s ): 307-597 1.
2.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of foreign mat eri al. Take extra care when handli ng the component.
Al ign t he t orque convert er and oil pump drive
before ins t al li ng the torque converter.
W hi le ins tall ing t he t orque convert er, carefully
rot ate the torque converter unt il the oi l pump
dri ve engages .
Speci al Tool (s ): 307-613 2.
Inst all t he torque convert er retai ner.
3.
Inst all t he transmis si on and convert er.
Refer t o: Transmis s ion - TD4 2.2L Dies el (307-01 Aut omati c
Trans mi ss ion/Transaxle, Inst all ati on).
4.
Connect t he batt ery ground cable and ins tall t he cover.
5.
Page 1333 of 3229
Remove t he 9 t rans mis s ion bolt s .
29.
30. CAUTION: Make s ure t hat the torque converter remains i n
t he transmis s ion.
• NOTE: This st ep requires t he aid of another t echnician.
Remove t he transmis si on and convert er.
30.
31. CAUTION: Make s ure t hat the dowel s are s t il l locat ed on
t he engi ne and not the t rans mi ss i on.
Inst all t he torque convert er retai ner.
31. 32. CAUTION: Be prepared to col lect es caping
fluids .
• NOTE: Do not di sas s emble furt her i f the component is
removed for acces s onl y.
Remove t he transmis si on fluid cooler.
32.
Page 1343 of 3229
33.
NOTE: Dis card t he bolt s.
Remove and dis card t he t orque coverter bolt s.
33. Support the trans mi s si on.
General Equi pment: Powert rai n Jack 34.
35. CAUTION: Make s ure t hat the torque converter remains i n
t he transmis s ion.
• NOTE: This st ep requires t he aid of another t echnician.
Remove t he transmis si on and convert er.
35.
36. CAUTION: Make s ure t hat the dowel s are s t il l locat ed on
t he engi ne and not the t rans mi ss i on.
Inst all t he torque convert er retai ner.
36.
Page 1344 of 3229

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - TransmissionI6 3.2L Petrol
Installation
General Equipment Powert rai n Jack
Inst all t he TCM.
T orque: 24 Nm 1.
Inst all t he transmis si on s elector lever.
T orque: 13 Nm 2.
Inst all t he transmis si on fluid cooler.
T orque: 10 Nm 3.
Remove t he torque convert er retai ner.
4.
5. CAUTIONS: Make s ure that t he torque convert er remains in t he
t rans mis s ion. Make s ure that t he component is correctl y located on t he
l ocati ng dowels . Make s ure that t he mat ing faces are clean and free of
corros i on and forei gn mat erial .
• NOTE: This st ep requires t he aid of another t echnician.
Inst all t he transmis si on and convert er.
5.
Inst all t he transmis si on ret aining bol ts .
T orque: 47 Nm 6.
Remove t he transmis si on s upport.
General Equi pment: Powert rai n Jack 7.
Inst all t he engi ne mount bracket .
T orque: 90 Nm 8.
Inst all t he engi ne mount LH.
T orque: 175 Nm 9.
10. W ARNING: Make sure t hat new nut s are ins tal led.
Inst all t he bracket .
T orque: M12 80 Nm M8
25 Nm 10.
Remove t he engi ne s upport .
11.
Page 1347 of 3229

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - TransmissionTD4 2.2L Diesel
Installation
General Equipment Powert rai n Jack
• NOTE: If the t rans mi ss ion is t o be removed for acces s , there is no need t o drai n t he transmis s ion fluid as long as t he
fl uid cooler is not di sconnect ed from t he t rans mis s ion as s embly.
• NOTE: If the t rans mi ss ion is t o be removed for acces s , there is no need t o drai n t he transmis s ion fluid as long as t he
fl uid cooler is not di sconnect ed from t he t rans mis s ion as s embly.
1. CAUTION: Make s ure that the dowel s are st il l locat ed on t he
engine and not t he trans mi s si on.
Remove t he torque convert er retai ner.
1.
2. CAUTIONS: Make s ure that t he torque convert er remains in t he
t rans mis s ion. Make s ure that t he component is correctl y located on t he
l ocati ng dowels . Make s ure that t he mat ing faces are clean and free of
corros i on and forei gn mat erial . Make s ure that t he dowel s are s ti ll located on the engine and
not the trans mi s si on.
• NOTE: This st ep requires t he aid of another t echnician.
Inst all t he transmis si on and convert er.
T orque: 47 Nm 2.
Page 1348 of 3229
Remove t he transmis si on s upport.
General Equi pment: Powert rai n Jack 3.
4. CAUTION: Make s ure that new bolt s are
i ns t alled.
Secure t he torque convert or to the flexplate.
T orque: 60 Nm 4.
Page 1356 of 3229
Publi s hed: 11-May-2011
Transmission/Transaxle Cooling -
Torque SpecificationsDescriptionNmlb-ft
Trans mi ss ion fl ui d cool er bol t107
Page 1361 of 3229

Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Cooling
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the aut omati c transmis s ion cool ing s ys tem, refer t o t he relevant Descripti on and Operat ions ect ion i n t he works hop manual .REFER to: Trans mi ss i on Cool ing (307-02 Trans mi ss ion/Transaxle Cool ing, Descripti on and Operat ion).
Inspection and Verification
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for s ys tem int egrit y and obvi ous s igns of mechanical damage.2.
Visual Inspection
Mechanical
Feed and ret urn t ubesConnect ions t o the aut omati c t ransmis s ion and t he automat ic t rans mis s ion flui d cool erAutomat ic trans mi ss i on fl uid l evel
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart.4.
Symptom Chart
ConditionPossible CauseAction
Over heat ing of t heautomat ict rans mis s ion
Obs truct ion i n t he automat ict rans mis s ion fluid cool erFl us h out t he automat ic t rans mi ss ion fl ui d cool er wit hnew aut omati c t rans mis s ion fluidIf t he fl ushi ng is uns ucces sful, ins t al l a new cooler.REFER t o: Transmis s ion Flui d Cooler - I6 3.2L Petrol(307-02 Trans mi ss i on/Trans axl e Cooling, Removal andIns tall ati on) /Trans mi s si on Fluid Cool er - TD4 2.2L Di es el (307-02Trans mi s si on/Trans axl e Cooli ng, Removal andIns tall ati on).
Over heat ing of t heautomat ict rans mis s ion
Obs truct ion i n t he automat ict rans mis s ion fluid tubesFl us h out t he automat ic t rans mi ss ion fl ui d cool er tubeswit h new automat ic t rans mi ss i on fl ui dIf t he fl ushi ng is uns ucces sful ins tall new aut omati ct rans mi ss i on fl ui d cooler tubes
Loss of aut omati ct rans mis s ion flui dConnect ions to the aut omati ct rans mis s ion and t he automat ict rans mis s ion fluid cool er
Check t he int egrit y of tubes , connect ions and s ealsCheck t he torque of t he t ube fi xi ngs.REFER t o: Specificati ons (307-02Trans mi s si on/Trans axl e Cooli ng, Speci fi cat ions ).
Loss of aut omati ct rans mis s ion flui dLeak at aut omati c t ransmis s ion fluidcool erCheck t he int egrit y of tubes , connect ions and s ealsCheck t he torque of t he t ube fi xi ngs.REFER t o: Specificati ons (307-02Trans mi s si on/Trans axl e Cooli ng, Speci fi cat ions ).Check for aut omat ic trans mi s si on fl uid contami nat ionof t he engine cool ant. Inst all new cooler as required.REFER t o: Transmis s ion Flui d Cooler - I6 3.2L Petrol(307-02 Trans mi ss i on/Trans axl e Cooling, Removal andIns tall ati on) /Trans mi s si on Fluid Cool er - TD4 2.2L Di es el (307-02Trans mi s si on/Trans axl e Cooli ng, Removal andIns tall ati on).