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!
G120E02A-AAT
Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain openany longer than required. This will prevent entry of dirt and moisture which can damage the brake sys-tem and cause improper opera- tion.
To add brake fluid, first wipe away any
dirt, then unscrew the fluid reservoircap. Slowly pour the recommended fluid into the reservoir. Do not overfill.Carefully replace the cap on the reser- voir and tighten.
CHECKING THE CLUTCH FLUID
!
G130A01A-AAT
To Check the Clutch Fluid The clutch fluid level in the master
cylinder should be checked when performing other under hood services. The system should be checked for leakage at the same time. Check tomake certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid res-ervoir. Fill as required. Fluid loss indi- cates a leak in the clutch system which should be inspected and re-paired immediately. Consult your Hyundai dealer. G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conforming
to DOT 3 or DOT 4 specification shouldbe used. The reservoir cap must be fully tightened to avoid contaminationfrom foreign matter or moisture.
NOTE: Do not allow any other liquids to
contaminate the brake fluid. Seal damage will result.
WARNING:
Use caution when handling brake
fluid. It can damage your vision ifyou get it in your eyes. It will also damage your vehicle’s paint if spilled on it and not removed im-mediately.
HHP5016
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23AIR CONDITIONING CARE
G140A01A-AAT
Keeping the Condenser Clean
The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These caninterfere with maximum cooling effi- ciency. When removing such accu- mulations, brush or hose them awaycarefully to avoid bending the cooling fans. G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at
fast idle for several minutes with the air conditioning set at the maxi- mum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air con-ditioning system inspected by yourHyundai dealer.
CAUTION:
Running the air conditioning sys-tem for extended periods of timewith a low refrigerant level may damage the compressor.
!
G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air condition-ing should be run for at least 10 minutes each week. This is particu- larly important during cool weatherwhen the air conditioning system is not otherwise in use. G140D01HP-GAT Checking the Compressor Drive Belt
G140D01HP
G140D01HR
Crankshaft pulley
Diesel Engine (2.5 TCI)
Gasoline Engine
COMP.pulley
Tension pulley
Tension pulley
Crankshaft pulley COMP.pulley
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When the air conditioning is being used regularly, the compressor drive belt tension should be checked at least once a month.To check the drive belt tension, pressdown on the belt halfway between theengine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instruments to check it with a force of 98N (22 lb.), the deflectionshould be approx. 8.0 mm (0.315 inches). If the belt is too loose, have it adjusted by your Hyundai dealer. G140D03HP
Diesel Engine (2.9 CRDi)
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crank shaft pulley
CHANGING THE CLIMATE CONTROL AIR FILTER
B145A03HP-GAT
(For Evaporator and Blower Unit)(If Installed)
The climate control air filter is located in front of the evaporator unit behind the glove box. It helps to decrease the amount of pollutants entering the car.
1. Open the glove box and take out the damper strap from the hole. HHP2152
NOTE: The compressor drive belt tension
for diesel engine (2.9 CRDi only) is adjusted automatically.
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3. Pull out the pin fixing the filter cover
after pushing it to the left and fix the pin to the groove on the filter cover. 4. Remove the filter cover by pulling it.
2. Lower the glove box completely by
pushing the both sides of the glovebox inward. HHP2153
HHP2154HHP2155
Groove
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26
5. Replace the two filters.
6. Installation is the reverse order of
disassembly. HHP2156
CHECKING THE FREE- PLAY
G150A01A-GAT
Steering Wheel
To check the steering wheel free-play,
stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sen-sitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, haveit inspected by your Hyundai dealer and adjusted or repaired if necessary. G160A01A-GAT
Clutch Pedal
With the engine off, press lightly on the clutch pedal until you feel a changein resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illus-tration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.
Maximum 30 mm (1.18 in)
6 ~ 13 mm(0.24 ~ 0.51 in.)
HHP5044 G160A01HP
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27CHECKING DRIVE BELTSCHECKING BRAKE PEDAL CLEARANCE
G170A01A-GAT
Brake Pedal
With the engine off, press down on the
brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down
slowly on the brake pedal until youfeel a change in resistance. This is the brake pedal free-play. The free- play should be within the limits speci-fied in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. 3 ~ 8 mm (0.12 ~ 0.31 in.)
G160A01HP G180A01A-GAT
You need a helper to check the brake
pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary. 71 mm (2.80 in.)
G190A01HP-GAT
G180A01L
G190A01HR
G190D01HP
Diesel Engine (2.5 TCI)
Gasoline Engine
Water pump pulley
Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
COMP. pulley
Idler pulley
Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
COMP. pulleyTension pulley
Tension pulley
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Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked tobe sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted againafter two or three weeks to eliminate slack resulting from initial stretching after use. HHP5049
Diesel Engine (2.9 CRDi)
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crankshaft pulley
CHECKING AND REPLAC- ING FUSES
G200A01A-AAT
Replacing a Fusible Link
G200A01HP
G200A02HP
!WARNING:
The drive belt should be checked when the engine is cool or cold to avoid burning yourself on hot en- gine.
Bad GoodBad GoodEngine Compartment Fuse and Relay Box #1
Engine Compartment Fuse and Relay Box #2
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G200B02HP-GAT
Replacing Accessory Fuses
The fuse box for the lights and other
electrical accessories will be found under the dashboard on the driver’s side. Inside the box you will find a list showing the circuits protected by eachfuse. If any of your car's lights or other
electrical accessories stop working, ablown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse, follow this procedure: G200B01HP
!
A fusible link will melt if the electrical
circuits from the battery are ever over- loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the systemdrawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the sys-tem and replace the fusible link. The fusible links are located in a relay box for easy inspection.
CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amper-age rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious dam-age and create a fire hazard. 3. Be sure to check all other fuses,
even if you find one that appears tohave burned out.
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each fuse. Remove each fuse bypulling it toward you (a small "fusepuller" tool is contained in the relay and fuse box of the engine room to simplify this operation).
HHP4002