2006 FORD TRANSIT Body And Equipment Mounting Section Manual

4. Insert the wire with terminal into cavity K1 – there is a tab on the terminal that
should allow this to be inserted one way only. This will pierce the “mat seal”, which
is perfectly normal
DescriptionItem
Vehicle Speed SignalPin
K1
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Date of Publication: 12/2006
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5. Slide back the terminal latching plate, refit the black cap (and refit cable tie as
required), and plug both connectors back into the PCM. Refit any shields / covers
Additional ‘Theater Lighting’ for rear of vehicle interior
For Information Only
Terminal part number: 3M5T-14474-DBA
Wire size and Color: 0.75 CSA, white-blue
note: this terminal will accept a wire size of 1.0 CSA; terminal 97BG-14474-ACB should be used for
wire size 1.5 CSA
Terminal Insertion
1. Lever out cream secondary lock along each of the four sides of the connector,
taking care not to break the plastic
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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2. Secondary lock displaced
3. Insert the wire with the pre-crimped terminal into the correct cavity (C2-27) –
the terminals are polarized and will only fit one way
FordTransit 2006.5 (April 2006–)
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Pin 27 on connector C2 for 75W ‘Theater Lighting’
DescriptionItem
Rear Theater LightingPin
27
4. Push home the cream secondary lock
Third button on key fob
For Information only
As per Additional ‘Theater’ Lighting, but the pre-crimped wire is inserted in cavity C2-12.
Terminal part number: 97BG-14474-ACB
Wire size and Color: 1.5 CSA, yellow-violet
Engine Run Signal (D+ Alternative)
To install the T-piece jumper loom the outer mirror
needs to be removed (remove the cover and 3
x M6 screws – Note, for RHD vehicles these are
shear bolts that need to be replaced, part number
W712939-S422). Push out the visible plastic insert
from inside and disconnect connector. Put in the
T-piece jumper loom and reassemble all parts,
replacing the M6 screws as required.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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Male and Female connectors with pin
for engine run signal shown
DescriptionItem
Male connector Pin16 - Engine Run
Signal
A
Female connector Pin16 - Engine Run
Signal
B
Additional Position Lights at the rear
For Information only
Mating connector part number: 89FG-14A624-AB* Seal: 89FG-10C930-AA (Note: this is a waterproof
connector)
Terminal part number: 93FG-14421-BBA (0.5–1.0 CSA)
Wire size and Color: 0.75 CSA, violet-white (feed); black-yellow (ground)
If larger cross section wire is to be used (1.5–2.5 CSA), the following parts should be used: Terminal
part number: 93FG-14421-BCA Seal: 89FG-10C930-BA
Connector for licence plate lighting
DescriptionItem
Feed1
Ground2
Side (and End Outline) Marker Lights
For Information only
Mating connector part number: F75B-14A624-F* Seal: integrated in connector
Terminal part number: E7EB-14461-BA
Wire size and Color: 0.75 CSA, violet-white (feed); black-yellow (ground)
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Date of Publication: 12/2006
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Roof-mounted Position Light – Front
For Information Only
Mating connector part number: 89FG-14A624-AB* Seal: N/A
Terminal part number: 93FG-14421-ABA (0.5–1.0 CSA)
Wire size and Color: 0.5 CSA, blue-brown / yellow-grey (feed); black / black-white (ground)
If larger cross section wire is to be used (1.5–2.5 CSA), the following part should be used: Terminal
part number: 93FG-14421-ACA
Reverse Signal / Third Brake (Stop) Light (For Information Only)
Chassis Cab Only
SealTerminalColorWire CSAFunctionPin
89FG-10C930-
BA
93FG-14421-BCABlack-Yellow1.5Ground1
89FG-10C930-
BA
93FG-14421-BCAViolet-White1.5Brake Light2
89FG-10C930-
AA
93FG-14421-BBAYellow-Grey0.5Park Light3
89FG-10C930-
AA
93FG-14421-BBAGreen-Orange0.75Direction Indicator4
89FG-10C930-
AA
93FG-14421-BBAGreen-Brown0.75Reverse Light5
89FG-10C930-
AA
93FG-14421-BBARed0.75Fog Light6
Mating connector part number: 89FG-14A624-AFB
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5.1 Body
5.1.1 Body Structures - General
Information
When carrying out vehicle
conversions/modifications the following points
should be considered:
•Make sure that the vehicle structural integrity
is maintained
•Do not drill into closed frame body members.
•Make sure that the design for the body
alterations or additional structure disperse the
load evenly.
CAUTION: Uneven load distribution
could result in unacceptable
handling and braking
characteristics.
•Re-paint metal edges after cutting or drilling.
All metal edges must comply with exterior and
interior protection legislation.
•All fixings through the floor, sides or roof must
be sealed.
Refer to: 5.10 Corrosion Prevention (page 221).
WARNING: Before drilling the floor,
check the no drill zones.
See figure E74574 - Floor (No Drill Zones) under
the Floor Fuel Tank.
•Make sure that fixings in the 'B'-pillar area do
not encroach on the seat belts or seat belt
reels.
For unique floor fixings, see (Frame Drilling and
Tube Reinforcing).
Refer to: 5.11 Frame and Body Mounting (page
222).
For Load Compartment Tie Downs(Load Lashing
Points).
Refer to: 5.2 (page 200).
FordTransit 2006.5 (April 2006–)
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Floor 'No Drill Zones' under the Floor Fuel Tank.
DescriptionItem
Center line Front Wheel Axle1
Center of 'B'-Pillar2
Floor 'No Drill Zones' Dimensions(mm)
981E1312A
728F7B
1312G535C
290H1000D
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Date of Publication: 12/2006
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