Page 748 of 5267
P0630-VIN NOT ENTERED ERROR
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Whilethekeyison.
Set Condition:
The VIN was not calibrated into the ECM.
Possible Causes
VIN NOT CALIBRATED INTO ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.VIN NOT CALIBRATED INTO ECM
Using the scan tool, recalibrate the ECM with the proper VIN.
Did the DTC P0630 reset?
Ye s>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Te s t C o m p l e t e .
Page 749 of 5267

P0633-SKIM SECRET KEY NOT ENTERED
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Whilethekeyison.
Set Condition:
TheSKIMsecretkeywasnotcalibratedintotheECM.
Possible Causes
IMPROPER IGNITION KEY IS BEING USED
SKIM DTC’S
SKIM NOT CALIBRATED PROPERLY
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.SKIM DTC’S
With the scan tool, read SKIM DTCs.
Are any SKIM DTC’s present?
Ye s>>
Repair all SKIM DTC’s first.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 2
2.IMPROPER IGNITION KEY IS BEING USED
Verify that the proper ignition key is in the ignition lock on the steering column.
Are the proper keys being used?
Ye s>>
Go To 3
No>>
Use the proper key for the vehicle.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
3.SKIM NOT CALIBRATED PROPERLY
Using the scan tool, recalibrate the ECM with the proper SKIM secret key.
With the scan tool, erase DTCs.
Cycle the ignition switch from on to off to on.
With the scan tool, read DTCs.
Did the DTC reset?
No>>
Te s t C o m p l e t e .
Ye s>>
Verify information is correct and replace ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
Page 751 of 5267

When Monitored:
With the key on.
Set Condition:
Voltage detected on the #2 sensor supply circuit is below a calibrated value.
Possible Causes
FAN CLUTCH ASSEMBLY
(K668) 5-VOLT SHORTED TO GROUND
(K668) 5-VOLT SUPPLY SHORTED TO ANOTHER CIRCUIT
FA N D T C
INTERMITTENT CONDITION
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.FAN CLUTCH ASSEMBLY
Disconnect the Fan clutch harness connector.
NOTE: Check connectors - Clean/repair as necessary.
With the scan tool, read DTCs.
Did P0483 set?
Ye s>>
Replace the Fan clutch assembly.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 2
2.(K668) 5-VOLT SHORTED TO GROUND
Turn the ignition off.
Disconnect the ECM harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance between the (K668) #2 5-volt supply (fan speed
sensor power) circuit in the sensor harness connector and battery neg-
ative.
Is the resistance greater than 100k Ohms?
Ye s>>
Go To 3
No>>
Repair the #2 (K668) 5-volt supply shorted to ground.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 755 of 5267

When Monitored:
With the key on.
Set Condition:
Voltage detected on the #2 sensor supply circuit was above a calibrated value.
Possible Causes
FAN CLUTCH ASSEMBLY
(K668) 5-VOLT SHORTED TO VOLTAGE
INTERMITTENT CONDITION
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.FAN CLUTCH ASSEMBLY
Disconnect the Fan clutch harness connector.
NOTE: Check connectors - Clean/repair as necessary.
With the scan tool, read DTCs.
Did P0483 set?
Ye s>>
Replace the Fan clutch assembly.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 2
2.(K668) 5-VOLT SHORTED TO VOLTAGE
Disconnect the ECM harness connectors.
Disconnect the Fan harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Measure the voltage between the fan speed sensor (K668) 5-volt supply
circuit and battery negative.
Is the voltage greater than 1 volt?
Ye s>>
Repair the (K668) 5-volt supply shorted to voltage.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
No>>
Go To 3
Page 764 of 5267

When Monitored:
With the key on.
Set Condition:
Voltage detected on the sensor supply is below a calibrated value.
Possible Causes
ECM
(F855) #1 5-VOLT SUPPLY SHORTED TO GROUND
(F855) #1 5-VOLT SUPPLY SHORTED
FUEL RAIL PRESSURE
A/C PRESSURE SENSOR
MAP SENSOR
CAMSHAFT POSITION SENSOR
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.ECM
Turn the ignition off.
Disconnect the ECM 60 pin harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Turn the ignition on.
Measure the voltage between the Sensor (F855) #1 5-volt Supply and
the Sensor (K916) #1 Return pin at the ECM.
Is the voltage between 4.5 and 5.5 volts?
Ye s>>
Go To 2
No>>
Replace and program the ECM in accordance with the Ser-
vice Information.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 769 of 5267

2.(F855) 5-VOLT SUPPLY SHORTED TO VOLTAGE
Key off.
Disconnect the sensor connectors for each pressure sensor, and the
engine position sensor.
Disconnect the ECM 50 way harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Ignition on, engine off.
Measure the voltage between the supply circuit at each pressure sensor
harness connector and battery negative.
Measure voltage between the (F853) 5-volt supply circuit at the engine
position sensor harness connector and battery negative.
Is the voltage less than 1 volt?
Ye s>>
Go To 3
No>>
Repair the (F855) 5-volt supply shorted to voltage.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
3.SENSOR SUPPLY SHORTED TO VOLTAGE IN HARNESS
Measure the resistance between the #1 sensor supply circuit and all
other circuit in the ECM connectors.
Is the resistance less than 10 ohms?
Ye s>>
Refer to the INTERMITTENT CONDITION Symptom (Diag-
nostic Procedure). (Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)
No>>
Repair the harness shorted to voltage.
Page 821 of 5267

When Monitored:
While the key is on and during engine operation.
Set Condition:
The APPS circuit voltage at the ECM goes below 0.13 volt for more than 2 seconds.
Possible Causes
APPS
ECM
(K23) APPS NO. 1 SIGNAL CIRCUIT OPEN
(F855) APPS NO. 1 5-VOLT SUPPLY OPEN
(K23) APPS NO. 1 SIGNAL CIRCUIT SHORTED TO GROUND
(K23) APPS NO. 1 SIGNAL CIRCUIT SHORTED TO OTHER CIRCUITS
(F855) APPS NO. 1 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND
(F855) APPS NO. 1 5-VOLT SUPPLY CIRCUIT SHORTED TO OTHER CIRCUITS
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.(K23) APPS NO. 1 SIGNAL CIRCUIT OPEN
Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the APPS harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance of the (K23) APPS No. 1 signal circuit between
the APPS sensor harness connector and the ECMharness connector.
Is the resistance less than 10 ohms?
Ye s>>
Go To 2
No>>
Repair the (K23) APPS No. 1 signal circuit open.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 826 of 5267

When Monitored:
While the key is on and during engine operation.
Set Condition:
The APPS signal circuit voltage at the ECM goes above 4.24 volts for more than 2 seconds.
Possible Causes
(K167) APPS NO. 1 RETURN CIRCUIT OPEN
(K23) APPS NO. 1 SIGNAL CIRCUIT SHORTED TO (K852) APPS NO. 1 5-VOLT SUPPLY
(K23) APPS SIGNAL CIRCUIT SHORTED TO ANOTHER CIRCUIT
ECM
APPS
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.(K167) APPS NO. 1 RETURN CIRCUIT OPEN
Turn the ignition off.
Disconnect the APPS harness connector.
Disconnect the ECM harness connectors.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance on the (K167) APPS No. 1 return circuit
between the sensor harness connector and the ECM harness connec-
tor.
Is the resistance less than 10 ohms?
Ye s>>
Go To 2
No>>
Repair the (K167) APPS No. 1 return circuit open.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)