Page 810 of 5267
4.OPEN SIGNAL CIRCUIT
Disconnect the ECM connectors.
Disconnect the APPS connector.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance of the APPS 1 signal circuit between the APPS
sensor connector and the ECM connector.
Ye s>>
Go To 5
No>>
Repair or Replace the harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
5.OPEN SUPPLY CIRCUIT
Measure the resistance of the APPS 1 supply circuit between the APPS
sensor connector and the ECM connector.
Is the resistance less than 10 ohms?
Ye s>>
Go To 6
No>>
Repair or replace the open harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 811 of 5267
6.SIGNAL CIRCUIT SHORTED TO GROUND
Measure the resistance between the APPS 1 signal circuit at the sensor
connector and battery negative.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 7
No>>
Repair the shorted harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
7.SIGNAL CIRCUIT SHORTED TO OTHER CIRCUITS
Measure the resistance between the APPS 1 signal circuit at the ECM
connector and all other circuits in the ECM connector.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 8
No>>
Repair the shorted signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 813 of 5267
10.RETURN CIRCUIT OPEN
Measure the resistance on the APPS 1 return circuit between the sen-
sor connector and the ECM connector.
Is the resistance less than 10 ohms?
Ye s>>
Go To 11
No>>
Repair the open return circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
11 .SIGANAL CIRCUIT SHORTED TO SUPPLY CIRCUIT
Measure the resistance between the APPS 1 signal circuit in the sensor
connector and the PPS 1 supply circuit in the sensor connector.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 12
No>>
Repair the signal circuit shorted to the supply.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 814 of 5267
12.RETURN CIRCUIT SHORTED TO OTHER CIRCUITS
Measure the resistance between the APPS 1 return circuit at the ECM
connector and all other circuits in the ECM connector.
Ye s>>
Go To 13
No>>
Repair the return circuit shorted to other circuits.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
13.OPEN SIGNAL CIRCUIT
Measure the resistance of the APPS 2 signal circuit between the APPS
sensor connector and the ECM connector.
Ye s>>
Go To 14
No>>
Repair or Replace the harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 815 of 5267
14.OPEN SUPPLY CIRCUIT
Measure the resistance of the APPS 2 supply circuit between the APPS
sensor connector and the ECM connector.
Is the resistance less than 10 ohms?
Ye s>>
Go To 15
No>>
Repair or replace the open harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
15.SIGNAL CIRCUIT SHORTED TO GROUND
Measure the resistance between the APPS 2 signal circuit at the sensor
connector and battery negative.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 16
No>>
Repair the shorted harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 818 of 5267
20.SIGANAL CIRCUIT SHORTED TO SUPPLY CIRCUIT
Measure the resistance between the APPS 2 signal circuit in the sensor
connector and the PPS 2 supply circuit in the sensor connector.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 21
No>>
Repair the signal circuit shorted to the supply.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
21.RETURN CIRCUIT SHORTED TO OTHER CIRCUITS
Measure the resistance between the APPS 2 return circuit at the ECM
connector and all other circuits in the ECM connector.
Ye s>>
Go To 22
No>>
Repair the return circuit shorted to other circuits.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 819 of 5267

22.ECM
Reconnect the ECM connectors.
Reconnect the APPS connector.
Turn Ignition on, engine off.
While monitoring with the scan tool, disconnect the sensor connector.
Did a APPS 1 and APPS 2 voltage too low DTC set?
Ye s>>
Go To 23
No>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
23.APPS
Reconnect the APPS connector.
Monitor the APPS 1 and APPS 2 voltage with the scan tool while depressing theacceralator pedal.
Is the voltage transition shown on the scan tool smooth while depressing the acceraaltor and is the
voltage from APPS 1 twice as much as the voltage from APPS 2?
Ye s>>
Refer to the INTERMITTENT CONDITION Symptom (Diagnostic Procedure). (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
No>>
Replace the APPS.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
Page 821 of 5267

When Monitored:
While the key is on and during engine operation.
Set Condition:
The APPS circuit voltage at the ECM goes below 0.13 volt for more than 2 seconds.
Possible Causes
APPS
ECM
(K23) APPS NO. 1 SIGNAL CIRCUIT OPEN
(F855) APPS NO. 1 5-VOLT SUPPLY OPEN
(K23) APPS NO. 1 SIGNAL CIRCUIT SHORTED TO GROUND
(K23) APPS NO. 1 SIGNAL CIRCUIT SHORTED TO OTHER CIRCUITS
(F855) APPS NO. 1 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND
(F855) APPS NO. 1 5-VOLT SUPPLY CIRCUIT SHORTED TO OTHER CIRCUITS
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.(K23) APPS NO. 1 SIGNAL CIRCUIT OPEN
Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the APPS harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance of the (K23) APPS No. 1 signal circuit between
the APPS sensor harness connector and the ECMharness connector.
Is the resistance less than 10 ohms?
Ye s>>
Go To 2
No>>
Repair the (K23) APPS No. 1 signal circuit open.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)