(#'
!)
Type S Model
19-23
INNER PAD SHIM B WEAR INDICATOR
OUTER PAD SHIM A
INNER PAD SHIM A BRAKE PADS CALIPER PIN B
CALIPER PIN
PIN BOOT
12 x 1.25 mm
108 N·m
(11.0 kgf·m,
79.6 lbf·ft) CALIPER
BRACKET
CALIPER PIN A
BLEED SCREW
9N·m
(0.9 kgf·m,
7lbf·ft)
CALIPER
BODY
PAD RETAINERS
PISTON
PISTON BOOT
BRAKE HOSE
BANJO BOLT
34 N·m
(3.5 kgf·m,
25 lbf·ft) PISTON SEAL
: Honda silicone grease (P/N 08C30-B0234M)
SEALING
WASHERS 8x1.0mm
33 N·m
(3.4 kgf·m, 25 lbf·ft)OUTER PAD SHIM B
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
Avoid breathing dust particles.
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
NOTE: Make sure that the caliper pins are installed correctly. Upper caliper pin B and lower caliper pin A are different.
If these caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid brake pad wear, and
possibly uneven tire wear. Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off immediately with water.
To prevent dripping brake fluid, cover disc onnected hose joints with rags or shop towels.
Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
Before reassembling, check that all parts are free of dirt and other foreign particles.
Replace parts with new ones as specified in the illustration.
Make sure no dirt or other foreign matter gets in the brake fluid.
Make sure no grease or oil gets on the brake discs or pads.
When reusing brake pads, always reinstall them in their original positions to prevent loss of braking efficiency.
Do not reuse drained brake fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.
Coat the piston, the piston seal groove, and the caliper bore with clean brake fluid.
Use recommended greases in the front caliper set.
After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Install inner brake pad with
its wear indicator upward. Replace.
Replace.
Replace.
Replace.
08/08/21 15:00:59 61SNR030_190_0023
ProCarManuals.com
DYNOMITE -2009-
Î
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µ
µ
µ
µ µ
µ
µ
µ
ABS indicator and brake system indicator do
not go off
YES
NO
YES
NO YES
NO
YES
NO
19-88ABS Components
Symptom Troubleshooting
ABS MODULATOR-CONTROL UNIT 25P CONNECTOR
IG1 (YEL)*
*1: ’06 model
*2: ’07 model (GRY)*
ABS MODULATOR-CONTROL UNIT 25P CONNECTOR
IG1 (YEL)*
*1: ’06 model
*2: ’07 model (GRY)*
1
2
12
1. Turn the ignition switch to LOCK (0).
2. Check the No. 4 (7.5 A) fuse in the under-dash fuse/ relay box.
Go to step 3.
Reinstall the checked fuse, then go to step 8.
3. Disconnect the ABS modulator-control unit 25P connector (see step 2 on page 19-90).
4. Check for continuity between ABS modulator- control unit 25P connector terminal No. 16 and
body ground.
Repair short to body ground in the wire
between the No. 4 (7.5 A) fuse in the under-dash
fuse/relay box and the ABS modulator-control
unit.
Install a new No. 4 (7.5 A) fuse in the under-
dashfuse/relaybox,thengotostep5. 5. Reconnect the ABS modulator-control unit 25P
connector.
6. Turn the ignition switch to ON (II).
7. Check the ABS indicator and the brake system indicator for several sec onds when the ignition
switch is tuned to ON (II).
Troubleshooting is complete.
Replace the ABS modulator-control unit
(see page 19-90).
8. Disconnect the ABS modulator-control unit 25P connector (see step 2 on page 19-90).
9. Turn the ignition switch to ON (II).
10. Measure the voltage between ABS modulator- control unit 25P connector terminal No. 16 and
body ground.
Go to step 11.
Repair open in the wire between the No. 4
(7.5 A) fuse in the under-dash fuse/relay box and
the ABS modulator-control unit.
11. Turn the ignition switch to LOCK (0).
Wire side of female terminals
Wire side of female terminals
Isthefuseblown?
Is there continuity? Does t he i nd i cat or s come on t hen go of f ?
Is there battery voltage?
08/08/21 15:03:17 61SNR030_190_0088
ProCarManuals.com
DYNOMITE -2009-
(#'
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HVAC (Heating, Ventilation, andAir Conditioning)
Climate Control
HVAC (Heating, Ventilation, and Air Conditioning)
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Special Tools . 21-2
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Component Location Index . 21-3
A/C Service
Tips and Precautions . 21-6
A/C System Inspection . 21-6
A/C Refrigerant Oil Replacement . 21-7
A/C Line Replacement . 21-8
General Troubleshooting Information . 21-9
DTC Troubleshooting Index . 21-15
Symptom Troubleshooting Index . 21-16
System Description . 21-19
Circuit Diagram . 21-26
DTC Troubleshooting . 21-28
Climate Control Power and Ground Circuit
Troubleshooting . 21-53
Navigation Communication Line Circuit
Troubleshooting . 21-54
Radiator and A/C Condenser Fan Low Speed Circuit
Troubleshooting . 21-56
A/C Condenser Fan High Speed Circuit Troubleshooting . 21-60
A/C Compressor Clutch Circuit Troubleshooting . 21-62
A/C Signal Circuit Troubleshooting . 21-64
In-car Temperature Sensor Test . 21-67
In-car Temperature Sensor Replacement . 21-67
Outside Air Temperature Sensor Test . 21-68
Outside Air Temperature Sensor Replacement . 21-68
Sunlight Sensor Test . 21-69
Sunlight Sensor Replacement . 21-69
Evaporator Temperature Sensor Test . 21-70 ............
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Power Transistor Test . 21-71
Air Mix Control Motor Test . 21-72
Air Mix Control Motor
Replacement . 21-72
Mode Control Motor Test . 21-73
Mode Control Motor Replacement . 21-73
Recirculation Control Motor Test . 21-74
Recirculation Control Motor Replacement . 21-74
Climate Control Unit Removal/Installation . 21-75
Dust and Pollen Filter Replacement . 21-75
Blower Unit Removal/Installation . 21-76
Blower Unit Component Replacement . 21-77
Evaporator Core Replacement . 21-78
Expansion Valve Replacement . 21-80
Heater Unit/Core Replacement . 21-81
A/C Compressor Replacement . 21-83
A/C Compressor Clutch Check . 21-85
A/C Compressor Clutch Overhaul . 21-86
A/C Compressor Thermal Protector
Replacement . 21-87
A/C Compressor Relief Valve Replacement . 21-87
A/C Condenser Replacement . 21-88
Receiver/Dryer Desiccant Replacement . 21-89
Refrigerant Recovery . 21-90
System Evacuation . 21-91
System Charging . 21-92
Refrigerant Leak Check . 21-93
A/C System Noise Check . 21-97
A/C System Test . 21-99
08/08/21 14:40:45 61SNR030_210_0002
ProCarManuals.com
DYNOMITE -2009-
How to Use the Self-diagnostic Function without the HDS
Except Type S model
Type S model
Canceling the Self-diagnostic Function
21-11
AUTO BUTTON AUTO INDICATOR MODE BUTTON
TEMPERATURE INDICATOR
RECIRCULATION BUTTON A/C BUTTON
MODE BUTTON TEMPERATURE INDICATOR
RECIRCULATION BUTTON
A/C BUTTON AUTO BUTTON
AUTO INDICATOR
The climate control unit has a self-diagnostic function. To run the self-diagnostic function, do the following:
1. Make sure the ignition switch is in LOCK (0).
2. Press and hold the AUTO and RECIRCULATION buttons, turn the ignition switch to ON (II), then release the AUTO and RECIRCULATION buttons.
3. All LCD segments come on for 2 seconds, then self-diagnostic function begins.
NOTE: The blower motor will run at various speeds when in the self-diagnostic mode, regardless of what the
panel is displaying. If there is any problem in the system, the temperature indicator will light up the segment (A through P) and AUTO indicator corresponding to the error. The temperature indicator will then alternate every second between
displaying ‘‘88’’ (all segments lit) and the error code segment (A through P) and AUTO indicator. To determine
the meaning of the DTC, refer to checking for DTCs.
If there are no problems detected, the segments will not illuminate, and the system will appear to be turned off.
4. Turn the ignition switch to LOCK (0) to cancel the self-diagnostic function. After completing repair work, run the self-diagnostic function again to make sure that there are no other DTCs.
(cont’d)
08/08/21 14:40:57 61SNR030_210_0012
ProCarManuals.com
DYNOMITE -2009-
Displaying Sensor Inputs at the Climate Control Unit
Check these items before using the sensor input display mode
To run the sensor input display mode, follow these steps
21-13
The climate control unit has a mode that displays the sensor inputs it receives. This mode shows you what data the
climate control unit is receiving from each of the sensors, one at a time, and it can help you determine if a sensor is
faulty.1. Turn the ignition switch to ON (II), and check the recirculation door function; press the recirculation button to switch from FRESH to RECIRC. The air volume and sound should change slightly.
2. Set the temperature control knob to the desired test temperature. When selecting the test temperature, note these items:
‘‘Lo’’ temperature setting will default to MAX COOL, VENT, and RECIRC.
‘‘Hi’’ temperature setting will default to MAX HOT, FLOOR, and FRESH.
19 through 31 °C settings will use the automatic climate control logic.
3. Turn the ignition switch to LOCK (0).
1. Turn the ignition switch to LOCK (0).
2. Press and hold both the AUTO and MODE buttons, then start the engine.
3. After the engine starts, release both buttons. The display panel will flash the sensor number and then the value for that sensor. Record the value displayed.
4. To advance to the next sensor, press the A/C button. Sensor Item Displayed Value1 Mode Positioning BIT
2 In-car Temperature °C
3 Outside Air Temperature °C
4 Solar Radiation Sensor Value: Dark = 00, Flashlight = 04, Cloudy = 10, Sunny = 65 10 kcal/m ·h
5 Evaporator Outlet Air Temperature °C
6 Air Mix Opening (Low value indicates cooler air distribution, higher value indicates warmer air distribution) % of opening
7 Recirculation Opening % of opening
8 Vehicle Speed (Vehicle must be driven to display speed) km/h
9 Engine Coolant Temperature °C
A Vent Temperature Air Out (TAO) °C
NOTE: The sensor values will be displayed in degrees Celsius (°C) or an alphanumeric code. Use the chart to convert the value to degrees Fahrenheit (°F).
If the sensor value displays ‘‘Er’’ this indicates there is an open or short in the circuit or sensor. Check for DTCs using the HDS, or use the climate control self-diagnostic function.
If necessary, compare the sensor input display to a known-good vehicle under the same test conditions.
If the sensor is out of the normal range, refer to the sensor test or substitute a known-good sensor, and recheck.
5. To cancel the sensor input display mode, press the AUTO button or turn the ignition switch to LOCK (0). (cont’d)
2
08/08/21 14:40:58 61SNR030_210_0014
ProCarManuals.com
DYNOMITE -2009-
SymptomDiagnostic procedure Also check for
21-17
–
–
Blower fan runs slower
than expected in cold
weather (when in
AUTO mode)
NOTE: It is normal for
the blower fan to run
slowly until the coolant
temperature rises
when in AUTO mode
Probable cause: Engine coolant temperature
(ECT) circuit malfunction
Troubleshooting the ECT sensor circuit:
ECT sensor 2 circuit low voltage (see page
11-170)
ECT sensor 2 circuit high voltage (see page
11-172) HVAC DTCs (see page 21-9)
Powertrain DTCs (see page
11-3)
Blower motor operation
The A/C compressor
clutch cycles rapidly on
and off Probable cause: A/C system is very low on
refrigerant, indicating a possible leak
Do the refrigerant leak check (see page 21-93)
and repair any leaks. Replace the receiver/dryer
(see page 21-89), then recharge the system to
specifications (see page 21-92) HVAC DTCs (see page 21-9)
If there is no leak and the
refrigerant level is normal, do
the A/C compressor clutch
circuit troubleshooting
(see page 21-62), and look for
an intermittent problem
Warm air comes out of
the vents, and the high
pressure liquid line is
very hot Probable causes: The A/C system is overcharged
(too much refrigerant), or the condenser is
malfunctioning
Recover A/C refrigerant (see page 21-90), then
check the condenser for restrictions or poor
airflow. Repair as needed. Recharge the system
to specifications (see page 21-92) Incorrect tension or abnormal
wear on the drive belt. Replace
the belt and/or the belt
tensioner as needed
Proper operation of the
condenser/radiator fans. Repair
as needed
Signs of an overheated engine.
Repair as needed
Warm air comes out of
the vents. The suction
line is cool to warm,
and the discharge line
is warm to hot Probable cause: A/C system is low on refrigerant,
indicating a possible leak
Do the refrigerant leak check (see page 21-93)
and repair any leaks. Recharge the system to
specifications (see page 21-92) HVAC DTCs (see page 21-9)
Add refrigerant oil depending
on the part you replaced
(see page 21-7)
Warm air comes out of
the vents. The suction
line is cool to warm,
the discharge line is
warm to hot, and there
is no frost on the
expansion valve Probable cause: Excessive air and/or moisture in
the system, indicating a possible leak
Do the refrigerant leak check (see page 21-93)
and repair any leaks. Replace the receiver/dryer
(see page 21-89), then recharge the system to
specifications (see page 21-92)
HVAC DTCs (see page 21-9)
Check the amount of refrigerant
oil in the system. Adjust the oil
level as needed
Warm air comes out of
the vents. The liquid
line or the condenser
outlet is abnormally
cool, or there is frost or
condensation on the
receiver/dryer Probable cause: A restriction in the high-pressure
side of the system
Recover A/C refrigerant (see page 21-90), then
check the liquid line, the receiver/dryer, and the
condenser for restrictions. Repair as needed.
Recharge the system to specifications (see page
21-92) HVAC DTCs (see page 21-9)
There is heavy frost or
condensation on the
expansion valve, and
frost on the suction line Probable cause: A restriction in the low-pressure
side of the system
Recover A/C refrigerant (see page 21-90), then
check the suction line and the expansion valve
for restrictions. Repair as needed. Recharge the
system to specifications (see page 21-92) HVAC DTCs (see page 21-9)
(cont’d)
08/08/21 14:40:59 61SNR030_210_0018
ProCarManuals.com
DYNOMITE -2009-
•••
•••
•••
•••
•••
•••
•••
•••
•••
•••
•••
Cavity Wirecolor Terminal
name Description Signal
21-25
21 PUR MODE 3 Inputs mode motor signal 3
22 LT GRN MODE 2 Inputs mode motor signal 2
23 ORN MODE 1 Inputs mode motor signal 1
24 PUR Tsun Detects sunlight sensor signal
25 BLU Tam Detects outside air temperature
sensor signal
26 LT BLU Tr Detects in-car sensor signal
27 GRY AMD-P Air mix control motor potentiometer signal Drive on HOT side: about 4.5 V
Drive on COOL side: about 1.5 V
28 RED AC SO SO for navigation communication (A/C side receiving)
29 BLU AC CLK CLK for navigation communication
30 YEL AC SI SI for navigation communication (A/C side transmission)
31 YEL RFD-P Recirculation control motor potentiometer signal
32 PNK B-CAN CAN communication
: With navigation
08/08/21 14:41:02 61SNR030_210_0026
ProCarManuals.com
DYNOMITE -2009-
ÎÎ
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YES
NO
YES
NO
21-55
CLIMATE CONTROL UNIT 32P CONNECTOR
REDYEL
BLU CLIMATE CONTROL UNIT 32P CONNECTOR
REDBLUYEL
JUMPER WIRE
11. Check for continuity between body ground and climate control unit 32P connector terminals No. 28,
29, and No. 30 individually.
Repair short to body ground in the wire(s)
between the climate control unit and the navigation
unit.
Go to step 12.
12. Reconnect climate control unit 32P connector.
13. ’06-08 models: Disconnect navigation unit connector F (5P).
’09 model: Disconnect navigation unit connector D
(12P). 14. Connect climate control unit 32P connector
terminals No. 28, 29, and No. 30 with a jumper wire.
15. Turn the ignition switch to ON (II).
16. Press the RECIRCULATION and OFF buttons. Troubleshoot the navigation system: ’06-08
models (see page 23-130), ’09 model (see page
23-346).
Substitute a known-good climate control unit,
and recheck. If the symptom goes away, replace
the original climate control unit.
Wire side of female terminals Wire side of female terminals
Is there continuity?
Does the RECIRCULAT ION indicator turn on?
08/08/21 14:42:25 61SNR030_210_0056
ProCarManuals.com
DYNOMITE -2009-