2005 TOYOTA AVENSIS stop start

± DIAGNOSTICSSFI SYSTEM (1AZ±FE)
05±157
AVENSIS REPAIR MANUAL (RM1018E)SHORT FT #1
Short term fuel trim of bank 1/
Min.: ±100 %, Max.: 100%0 20 %

LONG FT #1Long term fuel trim of bank 1/
Min.: ±100 %, Max.: 100 %0 20 %

TOTAL FT #1Total fuel trim of bank 1/
Min.: 0.5, Max.: 1.496Idling: 0.5 to 1.4

TOTAL FT #2Total fuel trim of bank 2/
Min.: 0.5, Max.: 1.496Idling: 0.5 to 1.4

AF FT B1 S1
Short term fuel trim associated
with the bank 1, sensor 1/
Min.: 0, Max.: 1.999
Lean: 0 < 1

Stoichiometric Air±Fuel Ratio = 1

Rich: 1 < 1.999


FUEL SYS #1
Fuel system status (Bank1) /
OL or CL or OLDRIVE or
OLFAULT or CLFAULT
Idling after warming up: CL

OL: Open Loop±has not yet sa-
tisfied conditions to go closed
loop.

CL: Closed Loop±using oxygen
sensor(s) as feed back for fuel
control.

OL DRIVE: Open loop due to
driving conditions. (power enrich-
ment, deceleration enleanment)

OL FAULT: Open loop due to de-
tected system fault.

CL FAULT: Closed loop, but fault
with at least one oxygen sensor
may be using single oxygen sen-
sor for fuel control.
FC IDLIdle fuel cut /
ON or OFFFuel cut operation: ON

CHK ENGCHK ENG status /
ON or OFFCHK ENG ON: ON

STARTER SIGStarter signal /
ON or OFFCranking: ON

A/C SIGA/C signal /
ON or OFFA/C ON: ON

PNP SW [NSW]Neutral position switch signal /
ON or OFFP or N position: ON

ELECT LOAD SIGElectrical load signal /
ON or OFFDefogger switch ON: ON

STOP LIGHT SWStop light switch /
ON or OFF
Brake pedal depressed: ON

Brake pedal released: OFF

PS OIL PRESS SWPower steering signal /
ON or OFFSteering position is;
center: OFF
Except center:ON


PS SIGNALPower steering signal/
ON or OFF
After engine start: OFF

After steer the steering: ON

FUEL PUMP / SPDFuel pump / speed status /
ON/H or OFF/M,LIdling: ON

EVAP VSVVSV status for EVAP control /
ON or OFFVSV operating: ON

VVT CTRL B1VVT control status / ON or OFFVVT system operation: ON

IGNITIONIgnition counter/
Min.: 0, Max.: 4000 to 400

CYL #1, #2, #3, #4Misfire ratio of the cylinder 1/
Min.: 0 %, Max.: 50 %0 %

±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±159
AVENSIS REPAIR MANUAL (RM1018E)
BASIC INSPECTION
When the malfunction is not confirmed in the DTC check, troubleshooting \
should be carried out in all the
possible circuits considered as causes of the problem. In many cases, by carrying out the basic engine check
shown in the following flow chart, the location causing the problem can be found quickly and efficiently.
Therefore, using this check is essential in the engine troubleshooting.
1CHECK BATTERY VOLTAGE
NOTICE:
Carry out this check with the engine stopped and ignition switch off.
Reference:
OKNG
Voltage11 V or moreLess than 11 V
NGCHARGE OR REPLACE BATTERY
OK
2CHECK IF ENGINE WILL CRANK
NGPROCEED TO PROBLEM SYMPTOMS TABLE ON PAGE 05±168
OK
3CHECK IF ENGINE STARTS
NGGO TO STEP 6
OK
4CHECK AIR FILTER
(a)Visually check that the air filter is not excessively dirty or oily.
HINT:
If necessary, clean the filter with compressed air. First blow from the inside thoroughly, then blow from the
outside of filter. NGREPAIR OR REPLACE
OK
5CHECK IDLE SPEED (See page 14±101)
NGPROCEED TO PROBLEM SYMPTOMS TABLE ON PAGE 05±168
OK

05±122
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
DTCP1656OCV CIRCUIT MALFUNCTION (BANK 1)
CIRCUIT DESCRIPTION
Refer to DTC P1349 on page 05±112.
DTC No.DTC Detecting ConditionTrouble Area
P1656Open or short in oil control valve (OCV) circuit

Open or short in OCV circuit

OCV

ECM
WIRING DIAGRAM
Refer to DTC P1349 on page 05±112.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1PERFORM ACTIVE TEST BY HAND±HELD TESTER(OCV OPERATION)
(a)Start the engine and warm it up.
(b)Connect the hand±held tester and select the VVT on the ACTIVE TEST me\
nu.
(c)Check the engine speed while operating the OCV by using the hand±held\
tester. Result:
VVT system is OFF (OCV is OFF): Normal engine speed
VVT system is ON (OCV is ON): Rough idle or engine stalled
OKCHECK FOR INTERMITTENT PROBLEMS(See page 05±5)
NG
2INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSY (See page 10±3)
NG REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSY
OK
3INSPECT ECM(CHECK VOLTAGE) (See page 05±20)
NG CHECK AND REPLACE ECM (See page 01±32)
OK
05B4A±02

05±598
±
DIAGNOSTICS ECD SYSTEM(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0168FUEL TEMPERATURE TOO HIGH
CIRCUIT DESCRIPTION
Refer to DTC P0180 on page 05±599.
DTC No.DTC Detection ConditionTrouble Area
P0168
When THF greater than 35 \fC (95 \fF) and less than 60 \fC
(140 \fF), and THF
±6.7 \fC (20 \fF), and when starting engine,
conditions (a) and (b) continue (1 trip detection logic):
(a)Vehicle speed is changing (Not stable)
(b)THF change is lower than 3 \fC (5.4 \fF) after the engine was
started.

Fuel temperature sensor
In case that reading value of fuel temp. sensor will not change
more than 1 \fC (1.8 \fF) even after repeating 6 trips (detection
logic) of adjusting speed pattern with THF more than 60 \fC
(140 \fF) after the engine was started.
INSPECTION PROCEDURE
HINT:

If DTCs ºP0180, P0182and P0183º are output simultaneously, fuel temperature sensor circuit may be
open or short. Perform the troubleshooting of DTC ºP0180, P0182 or P0183º\
first.

Read freeze frame data using \b
 . Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for d\
etermining whether the vehicle
was running or stopped, the engine was warmed up or not, etc. at the time o\
f the malfunction.
1CHECK OTHER DTC OUTPUT(BESIDES DTC P0168)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only P0168 are outputA
P0168 and other DTCs are outputB
HINT:
If any other codes besides ºP0168º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±544)
A
REPLACE FUEL TEMPERATURE SENSOR
05CPO±01

05±990±
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT](U341E)
AVENSIS REPAIR MANUAL (RM1018E)
7.ROAD TEST
NOTICE:
Conduct the test at normal operating ATF temperature 50 to 80
C (122 to 176
F).
(a)D range test Shift into the D range and fully depress the accelerator pedal and check\
the following points:
(1)Check up±shift operation.Check that 1  2, 2  3 and 3  O/D up±shift take place, and that the shift points conform to
the automatic shift schedule (See page 03±45).
HINT:
O/D Gear Up±shift Prohibition Control

Coolant temp. is 60 C (140 F) or less and vehicle speed is 70 km/h (43 mph) or less.

ATF temp. is 10 C (50 
) or less.
O/D and 3rd Gear Lock±up Prohibition Control

Brake pedal is depressed.

Accelerator pedal is released.

ATF temp. is 10 C (50 
) or less.

Coolant temp. is 60 C (140 F) or less.
When the 2nd start switch is on, there is no 1 2 up±shift and 2 1 down±shift.
(2)Check for shift shock and slip. Check for shock and slip at the 1  2, 2  3 and 3  O/D up±shift.
(3)Check for abnormal noises and vibration. Run in D range lock±up or O/D gear and check for abnormal noise and v\
ibration.
HINT:
The check for the cause of abnormal noise and vibration must be done ver\
y thoroughly as it could also be
sure to loss of balance in the differential, torque converter, etc. (4)Check kick±down operation.While running in the D range, 2nd, 3rd and O/D gears, check to see that the p\
ossible kick±down
vehicle speed limits for 2  1, 3  2 and O/D  3 kick±downs conform to those indicated in the
automatic shift schedule (See page 03±45).
(5) Check for abnormal shock and slip at kick±down.
(6) Check the lock±up mechanism.

Drive in D range O/D gear, at a steady speed (lock±up ON) of about 70 km/h (43 mph).

Lightly depress the accelerator pedal and check that the engine speed does not change
abruptly.
If there is a big jump in engine speed, there is no lock±up.
(b) S range test Shift to the S range, depress the accelerator pedal and check the follow\
ing points:
Shift operations.

Shifting the shift lever to º+º or º±º changes the shift \
range on the combination meter.
HINT:
Manual shift prohibition control is performed when:

Down±shifting causes engine overrun.

Down±shifting is required continuously. (Down±shifting to 1st gear may not be performed.)
(c) R range test Shift into the R range and fully depress the accelerator pedal and check\
for slipping.
CAUTION:
Before conducting this test, ensure that the test area is free from peop\
le and obstruction.
(d) P range test Stop the vehicle on a grade (more than 5 ) and after shifting into the P range, release the parking
brake. Then, check to see that the parking lock pawl holds the vehicle in plac\
e.

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± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E)05±991
AVENSIS REPAIR MANUAL (RM1018E)
8. MECHANICAL SYSTEM TESTS
(a) Measure the stall speed.
The object of this test is to check the overall performance of the transaxle and engine by measuring
the stall speeds in the D and R ranges.
NOTICE:

Do the test at normal operating ATF temperature 50 to 80
C (122 to 176
F).

Do not continuously run this test for longer than 5 seconds.

To ensure safety, do this test in a wide, clear level area which provides good traction.

The stall test should always be carried out in pairs. One technician should observe the condi-
tions of wheels or wheel stoppers outside the vehicle while the other is doing the test.
(1) Chock the 4 wheels.
(2) Connect the hand±held tester to DLC3 or tachome-
ter to terminal TAC of DLC3 with SST.
SST 09843±18030
(3) Fully apply the parking brake.
(4) Keep your left foot pressing firmly on the brake ped-
al.
(5) Start the engine.
(6) Shift into the D range. Press all the way down on the
accelerator pedal with your right foot.
(7) Quickly read the stall speed at this time.
Stall speed: 2,400
150 rpm
(8) Do the same test in the R range.
Stall speed: 2,400
150 rpm
Evaluation:
ProblemPossible cause
(a) Stall speed low in D and R ranges

Engine output may be insufficient

Stator one±way clutch not operating properly
HINT: If the value is larger or smaller than the specified value by
600 rpm or more, the torque converter could be faulty.
(b) Stall speed high in D range

Line pressure too low

Forward clutch slipping

One±way clutch No.2 not operating properly
(c) Stall speed high in R range

Line pressure too low

Reverse clutch slipping

1st and reverse brake slipping
(d) Stall speed high in D and R ranges
Line pressure too low

Improper fluid level

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± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E)
AVENSIS REPAIR MANUAL (RM1018E)
(b) Measure the time lag.
(1) When the shift lever is shifted while the engine is idling, there will be a certain time lapse or lag
before the shock can be felt. This is used for checking the condition of the reverse clutch, forward
clutch, and 1st and reverse brake.
NOTICE:

Do the test at normal operating ATF temperature 50 to 80
C (122 to 176
F).

Be sure to allow 1 minute interval between tests.

Take 3 measurements and take the average value.
(2) Chock the 4 wheels.
(3) Connect the hand±held tester to DLC3 or tachome-
ter to terminal TAC of DLC3 with SST.
SST 09843±18030
(4) Start engine and check idle speed.
Idle speed: 650  50 rpm (In N range and A/C OFF)
(5) Shift the lever from N to D range. Using a stop
watch, measure the time from when the lever is
shifted until the shock is felt.
Time lag: N
D less than 1.2 seconds
(6) In the same way, measure the time lag for N
R.
Time lag: N
R less than 1.5 seconds
Evaluation (If N
D or N
R time lag is longer than the specified):
ProblemPossible cause
N
D time lag is longer

Line pressure too low

Forward clutch worn

One±way clutch No.2 not operating properly
N
R time lag is longer

Line pressure too low

Reverse clutch worn

1st and reverse brake worn

G24063
SST
SST
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E)05±993
AVENSIS REPAIR MANUAL (RM1018E)
9. HYDRAULIC TEST
(a) Measure the line pressure.
NOTICE:

Do the test at normal operation ATF temperature 50 to 80
C (122 to 176
F).

The line pressure test should always be carried out in pairs. One technician should observe
the conditions of wheels or wheel stopper outside the vehicle while the other is doing the test.

Be careful to prevent SST's hose from interfering with the exhaust pipe.
(1) Warm up the ATF.
(2) Remove the test plug on the left side of the trans-
axle case and connect SST.
SST 09992±00095 (09992± 00231, 09992±00271)
(3) Fully apply the parking brake and chock the 4
wheels.
(4) Connect the hand±held tester to DLC3.
(5) Start the engine and check idling speed.
(6) Keep your left foot pressing firmly on the brake ped-
al and shift into D range.
(7) Measure the line pressure when the engine is idling.
(8) Depress the accelerator pedal all the way down.
Quickly read the highest line pressure when engine
speed reaches stall speed.
(9) In the same way, do the test in R range.
Specified line pressure:
ConditionD range kPa (kgf / cm2, psi)R range kPa (kgf / cm2, psi)
Idling370 to 410 (3.8 to 4.2, 54 to 60)540 to 640 (5.5 to 6.5, 78 to 92)
Stall1,110 to 1,230 (11.3 to 12.5, 161 to 178)1,700 to 1,810 (17.3 to 18.5, 246 to 263)
Evaluation:
ProblemPossible cause
If the measured values at all ranges are higher
Shift solenoid valve SLT defective

Regulator valve detective
If the measured values at all ranges are lower

Shift solenoid valve SLT defective

Regulator valve detective

Oil pump defective
If pressure is low in the D range only
D range circuit fluid leak

Forward clutch defective
If pressure is low in the R range only

R range circuit fluid leak

Reverse clutch defective

1st and reverse brake defective