2005 TOYOTA AVENSIS Actuator

F45141
Skid Control ECU
with Actuator
12
S1
VCM 11
PMC
27E2
S1
S1
STP 37
S1
Battery FL MAIN O1
Oil Pressure Sensor
1
Y±G
1
4B
1
2 2
*1: 1AZ±FSE
*2: 1CD±FTV3
12 33ALT Engine Room R/B No.3
B (*2)
B±G (*1)1
4D Engine Room J/B No.4B±G (*1)
B±L (*2) W (*2) R±W (*3)1 2Y±R
GR
R±W (*4)R±W (*3)
R±W (*4)
11 1 2 2
22DL DA
DA DNDM IR1
6
IE3
11
IE3
2
IR1
ED1 1Driver Side J/B
S13 Stop Light SW
G±W (*3)G±W (*3)G±W (*4) G±W (*4) G±W
To
Stop
Light
B±G (*1)
STOP
*3: LHD
*4: RHDALT 05±812
± DIAGNOSTICSABS WITH EBD & BA & TRC & VSC SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
DTC C1246/53 MALFUNCTION IN MASTER CYLINDER
PRESSURE SENSOR
CIRCUIT DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
C1246/53
When any of the following 1 through 3 is detected:
1. The voltage of sensor signal is out of range (less than
0.3 V, more than 4.7 V).
2. The sensor supply voltage is out of range (above 5.6 V,
below 4.4 V).
3. The sensor signal offset value is out of range.
4. Gradient of sensor signal is not within allowed range.

Master cylinder pressure sensor

Master cylinder pressure sensor circuit
WIRING DIAGRAM
05787±02

C94397STP
05±814
±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
4INSPECT SKID CONTROL ECU TERMINAL VOLTAGE(STP TERMINAL)
(a)Disconnect the skid control ECU connector.
(b)Measure the voltage between terminal STP of the skid control ECU harness side connector and body ground
when the brake pedal is depressed.
OK:
Voltage: 8 to 14 V
NGREPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE ABS & TRACTION ACTUATOR ASSY(See page 32±57)

F45133
1 2 33ALT Engine Room R/B No.3
B (*2) W (*2) B±G (*1)
ALT 1
4D 1
1
4B Engine Room J/B No.4 ED1
BatteryFL MAIN
*1: 1AZ±FSE
*2: 1CD±FTV
*3: LHD
*4: RHD B±G (*1)
B±L (*2)
1
5918
1 53
2
1
DH DA DB DN
DH
AM1 ECU±IG IG Relay
W±BS110
GND1 GND2
S16
W±BW±B
EA W±B
IJ B (*2) B±G (*1)G±Y R±W
W±B
G±R G±Y G±YR±W R±W
R±W J/C
J10 J20 J10 J20 S1 IG1GC GC 1422
IE1Skid Control ECU
with Actuator
(*3) (*4) (*3) (*4)
I13
Ignition SW
1 3
B±L (*2)
Driver Side J/B
AM1 IG1
± DIAGNOSTICSABS WITH EBD & BA & TRC & VSC SYSTEM
05±809
AVENSIS REPAIR MANUAL (RM1018E)
WIRING DIAGRAM

F45090
Driver Side J/BECU±IG
C94397
GND
IG1
05±810
±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
1INSPECT FUSE(ECU±IG FUSE)
(a)Remove the ECU±IG fuse from the driver side J/B.
(b)Check continuity of the ECU±IG fuse. OK:
Continuity
NGINSPECT FOR SHORT CIRCUIT IN ALL HARNESS AND COMPONENTS CONNECTED
TO ECU±IG FUSE
OK
2INSPECT BATTERY
OK:
Voltage: 10 to 14 V NGINSPECT CHARGING SYSTEM
OK
3INSPECT SKID CONTROL ECU TERMINAL VOLTAGE(IG1 TERMINAL)
IN CASE OF USING HAND±HELD TESTER:
(a)Check the voltage condition, which is output from the ECU and displayed \
on the hand±held tester. OK:
ºNormalº is displayed. IN CASE OF NOT USING HAND±HELD TESTER:
(a)Disconnect the skid control connector.
(b)Turn the ignition switch ON.
(c)Measure the voltage between terminals IG1 and GND ofthe skid control ECU harness side connector.
OK:
Voltage: 10 to 14 V
OKREPLACE ABS & TRACTION ACTUATOR ASSY (See page 32±57)
NG

05±868± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FE))
AVENSIS REPAIR MANUAL (RM1018E)
4. DATA LIST
HINT:
According to the DATA LIST displayed by the hand±held tester, you can read the value of the switch, sensor,
actuator and so on without parts removal. Reading the DATA LIST as the first step of troubleshooting is one
of the methods to shorten the work time.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) According to the display on tester, read the ºDATA LISTº.
ItemMeasurement Item/
Display (Range)Normal ConditionDiagnostic Note
STOP LIGHT SWStop light SW Status/
ON or OFF
Brake Pedal is depressed: ON

Brake Pedal is released: OFF

SHIFTActual Gear Position/
1st, 2nd, 3rd, 4th (O/D)Shift lever Range is;

D: 1st, 2nd, 3rd or 4th (O/D)

SPD (NC)Counter Gear Speed
display: 50 r/minD Range is warmed up,4th (O/D);
Same as input shaft speed

LOCK UP SOLLock Up Solenoid Status/
ON or OFF
Lock Up: ON

Except Lock Up: OFF

KICKDOWN SWKick down SW Status/
ON or OFF

Accelerator Pedal is depressed:
ON

Accelerator Pedal is released:
OFF


PNP SW [NSW]PNP SW Status/
ON or OFFShift lever range is;
P or N: ON
Except P or N: OFF
The shift lever range and these
REVERSEPNP SW Status/
ON or OFFShift lever range is;
R: ON
Except R: OFFThe shift lever range and these
values are different, there are fail-
ures of the PNP switch or shift
cable adjustment
DRIVEPNP SW Status/
ON or OFFShift lever range is;
D and 3: ON
Except D and 3: OFFcable adjustment.
SOLENOID (SLT)Shift Solenoid SLT Status/
ON or OFFIG SW ON: ON

AT FLUID TEMP
ATF Temp. Sensor Value/
min.: ±40C (±40F)
max.: 215C (419F)80C (176F)
(After Stall Test)If the value is º±40C (±40F)º or
º215C (419F)º, ATF temp. sen-
sor circuit is opened or shorted.

±
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT](U241E(1AZ±FE))05±869
AVENSIS REPAIR MANUAL (RM1018E)
5.ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the hand±held tester allows the relay, VSV, actuator and so on to oper-
ate without parts removal. Performing the ACTIVE TEST as the first step of troubleshooting is one of the
method to shorten the labor time.
It is possible to display the DATA LIST during the ACTIVE TEST.
(a)Warm up the engine.
(b)Turn the ignition switch OFF.
(c)Connect the hand±held tester to the DLC3.
(d)Turn the ignition switch ON.
(e)According to the display on tester, perform the ºACTIVE TESTº.
ItemTest DetailsDiagnostic Note
LINE PRESS UP
[Test Details]
Operate the shift solenoid SLT and raise the line pressure.
[Vehicle Condition]

Vehicle Stopped.

IDL: ON
[Others]
ON: Line pressure up.
OFF: No action (normal operation)
±
LOCK UP
[Test Details]
Control the shift solenoid DSL to set the ATM to the lock±up condition.
[Vehicle Condition]
Vehicle Speed: 60 km/h (37 mph) or more
Possible to check the DSL opera-
tion.
SHIFT
[Test Details]
Operate the shift solenoid valve and set the each shift range by your-
self.
[Vehicle Condition]
Less than 50 km/h (31 mph)
[Others]

Press
button: Shift up

Press  button: Shift down
Possible to check the operation of
the shift solenoid values.
6.PROBLEM SYMPTOM CONFIRMATION
(a)Taking into consideration the results of the customer problem analysis, try to\
reproduce the symptoms of the trouble. If the problem is that the transaxle does not shift up, sh\
ift down, or the shift point is too
high or too low, conduct the following road test referring to the automatic shift sched\
ule and simulate
the problem symptoms.
7.ROAD TEST
NOTICE:
Conduct the test at normal operating ATF temperature 50 to 80
C (122 to 176
F).
(a)D range test Shift into the D range and fully depress the accelerator pedal and check\
the following points:
(1)Check up±shift operation.Check to see that 1
2, 2
3 and 3
O/D up±shift take place, and that the shift points conform
to the automatic shift schedule (See page 03±45).
HINT:

O/D Gear Up±shift Prohibition Control (1. Water temp. is 60
C (140
F) or less. 2. If there is a 10 km/h
(6 mph) difference between the set cruise control speed and vehicle speed.)

O/D Gear Lock±up Prohibition Control (1. Brake pedal is depressed. 2. Water temp. is 60
C (140
F)
or lower)

C87489
Skid Control ECU
with Actuator
W− B (*1) W− B (*1)
W−
B (*2)
W (*2) W (*1)
W (*1) W
S1 TS
28
W− B (*2)
CB CA6
3 IE2 12
J8
J/C
D
A IO IP
CG TS
D5
DLC3
4 12 D
ACenter J/B
J16
J/C
*1: LHD
*2: RHD IO: 1AZ
−FSE
IL: 1CD− FTV
C
B
J20 J21 W (*2)
J/C
C52361
Ts
CGDLC3
05− 854
−
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
TS TERMINAL CIRCUIT
CIRCUIT DESCRIPTION
The sensor check circuit detects troubles in the sensor signal which cannot be detected by the DTC check.
Connecting terminals Ts and CG of the DLC3 starts the check.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 INSPECT DLC3 TERMINAL VOLTAGE(Ts TERMINAL)
(a) Turn the ignition switch ON.
(b) Measure the voltage between terminals Ts and CG of the
DLC3.
OK:
Voltage: 10 to 14 V
OK Go to step 3
NG
056T8− 03

±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
05±855
AVENSIS REPAIR MANUAL (RM1018E)
2CHECK HARNESS AND CONNECTOR(DLC3 ± BODY GROUND)
(a)Check for an open or short circuit in harness and connector between terminal Ts of the DLC3 and skid
control ECU (See page 01±32).
NG REPAIR OR REPLACE HARNESS ORCONNECTOR
OK
3 CHECK AND REPAIR HARNESS AND CONNECTOR(SKID CONTROL ECU ± DLC3)
(a) Check for an open or short circuit in harness and connector between terminal \
CG of the DLC3 and body ground (See page 01±32).
NG REPAIR OR REPLACE HARNESS ORCONNECTOR
OK
REPLACE ABS & TRACTION ACTUATOR ASSY(See page 32±57)