2005 TOYOTA AVENSIS Actuator

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DIAGNOSTICS SFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
05–31
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)DTC No.
(See Page) Memory
*1
MIL
Trouble Area
Detection Item
P0607
( 05–170 )Control Module PerformanceECM
P0617
( 05–171 )Starter Relay Circuit High
Short in park/neutral position switch circuit (MMT)
 Short in STA circuit
 Park/neutral position switch (MMT)
 ECM

P0657
( 05–170 )Actuator Supply Voltage Circuit /
OpenECM
P0705
( 05–247 )Transmission Range Sensor Cir-
cuit Malfunction (PRNDL Input)Electronic control automatic transaxle
P0710
( 05–252 )Transmission Fluid Temperature
Sensor ”A” CircuitElectronic control automatic transaxle
P0711
( 05–255 )Transmission Fluid Temperature
Sensor ”A” PerformanceElectronic control automatic transaxle
P0712
( 05–252 )Transmission Fluid Temperature
Sensor ”A” Circuit Low InputElectronic control automatic transaxle
P0713
( 05–252 )Transmission Fluid Temperature
Sensor ”A” Circuit High InputElectronic control automatic transaxle
P0717
( 05–258 )Turbine Speed Sensor Circuit No
SignalElectronic control automatic transaxle
P0724
( 05–261 )Brake Switch ”B” Circuit HighElectronic control automatic transaxle
P0741
( 05–264 )Torque Converter Clutch Sole-
noid Performance (Shift Solenoid
Valve SL)
Electronic control automatic transaxle
P0751
( 05–268 )Shift Solenoid ”A” Performance
(Shift Solenoid Valve S1)Electronic control automatic transaxle
P0756
( 05–271 )Shift Solenoid ”B” Performance
(Shift Solenoid Valve S2)Electronic control automatic transaxle
P0787
( 05–274 )Shift/Timing Solenoid Low (Shift
Solenoid Valve ST) Electronic control automatic transaxle
P0788
( 05–274 )Shift/Timing Solenoid High (Shift
Solenoid Valve ST)Electronic control automatic transaxle
P0973
( 05–277 )Shift Solenoid ”A” Control Circuit
Low (Shift Solenoid Valve S1)Electronic control automatic transaxle
P0974
( 05–277 )Shift Solenoid ”A” Control Circuit
High (Shift Solenoid Valve S1)Electronic control automatic transaxle
P0976
( 05–280 )Shift Solenoid ”B” Control Circuit
Low (Shift Solenoid Valve S2)Electronic control automatic transaxle
P0977
( 05–280 )Shift Solenoid ”B” Control Circuit
High (Shift Solenoid Valve S2)Electronic control automatic transaxle
P0998
( 05–283 )Shift Solenoid ”F” Control Circuit
Low (Shift Solenoid Valve SB)Electronic control automatic transaxle
P0999
( 05–283 )Shift Solenoid ”F” Control Circuit
High (Shift Solenoid Valve SB)Electronic control automatic transaxle
P2102
( 05–174 )Throttle Actuator Control Motor
Circuit LowOpen in throttle control actuator circuit
 Throttle actuator
 ECM

P2103
( 05–174 )Throttle Actuator Control Motor
Circuit High
Short in throttle control actuator circuit
 Throttle actuator
 Throttle valve
 Throttle body assembly
 ECM


05–32
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DIAGNOSTICS SFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E) DTC No.
(See Page) Memory
*1
MIL
Trouble Area
Detection Item
P2111
( 05–177 )Throttle Actuator Control System
– Stuck OpenThrottle actuator
 Throttle body assembly
 Throttle valve

P2112
( 05–177 )Throttle Actuator Control System
– Stuck ClosedSame as DTC P2111
P2118
( 05–179 )Throttle Actuator Control Motor
Current Range/PerformanceOpen in ETCS power source circuit
 ETCS fuse
 ECM

P2119
( 05–182 )Throttle Actuator Control Throttle
Body Range/PerformanceElectronic throttle control system
 ECM
P2120
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”D” CircuitAccelerator pedal position sensor
 ECM
P2121
( 05–192 )Throttle/Pedal Position Sensor/
Switch ”D” Circuit Range/Perfor-
manceAccelerator pedal position sensor circuit
 Accelerator pedal position sensor
 ECM

P2122
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”D” Circuit Low Input
Accelerator pedal position sensor
 Open in VCP1 circuit
 Open or ground short in VPA1 circuit
 ECM

P2123
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”D” Circuit High InputAccelerator pedal position sensor
 Open in EPA circuit
 ECM

P2125
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”E” CircuitAccelerator pedal position sensor
 ECM
P2127
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”E” Circuit Low Input
Accelerator pedal position sensor
 Open in VCP2 circuit
 Open or ground short in VPA2 circuit
 ECM

P2128
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”E” Circuit High InputAccelerator pedal position sensor
 Open in EPA2 circuit
 ECM

P2135
( 05–66 )Throttle/Pedal Position Sensor/
Switch ”A”/”B” Voltage Correla-
tionVTA1 and VTA2 circuits are short–circuited
 Throttle position sensor (built into throttle body)
 ECM

P2138
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”D”/”E” Voltage Correla-
tionVPA1 and VPA2 circuits are short circuited
 Accelerator pedal position sensor
 ECM

P2195 *4
( 05–74 )Oxygen Sensor Signal Stuck
Lean (Bank 1 Sensor 1)
Open or short in heated oxygen sensor circuit
 Heated oxygen sensor (Sensor 1)
 Heated oxygen sensor heater (Sensor 1)
 EFI relay
 Air induction system
 Fuel pressure
 Injector
 ECM

P2196 *4
( 05–74 )Oxygen Sensor Signal Stuck
Rich (Bank 1 Sensor 1)Same as DTC P2195
P2716
( 05–286 )Pressure Control Solenoid ”D”
Electrical (Shift Solenoid SLT)Electronic control automatic transaxle
P2769
( 05–289 )Torque Converter Clutch Sole-
noid Circuit Low (Shift Solenoid
Valve SL)
Electronic control automatic transaxle

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DIAGNOSTICS SFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
05–177
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DTC P2111 THROTTLE ACTUATOR CONTROL SYSTEM
– STUCK OPEN
DTC P2112 THROTTLE ACTUATOR CONTROL SYSTEM – STUCK CLOSED
CIRCUIT DESCRIPTION
The throttle actuator is operated by the ECM and it opens and closes the thr\
ottle valve using gears. The
opening angle of the throttle valve is detected by the throttle position sensor which is mounted on the throttl\
e
body. And, it provides feedback to the ECM to control the throttle actuator \
in order to control the throttle valve
opening angle properly in response to the driving condition. If this malfunctio\
n is detected, the ECM shuts
down the power for the throttle actuator, and the throttle valve is locked at a certain angle by the return spring.
Also, the whole electronically controlled throttle operation is cancelled until th\
e system returns to normal and
the ignition switch is turned to OFF.
HINT:
This ETCS (Electronic Throttle Control System) does not use a throttle\
cable.
DTC No.DTC Detection ConditionTrouble Area
P2111Throttle actuator locked during ECM ordering it to close (1 trip
detection logic) Throttle actuator
 Throttle body assembly
 Throttle valve
P2112Throttle actuator locked during ECM ordering it to open (1 trip
detection logic)Throttle actuator
 Throttle body assembly
 Throttle valve
WIRING DIAGRAM
Refer to DTC P2102 on page 05–174.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the intelligent tester II. Freeze frame data record the engine condition\
when
malfunctions are detected. When troubleshooting, freeze frame data can h\
elp determine if the vehicle was
moving or stationary, if the engine was warmed up or not, if the air–fuel ratio was lean \
or rich, and other data
from the time the malfunction occurred.
1 CHECK OTHER DTC OUTPUT(IN ADDITION TO DTC P2111 AND/OR P2112)
(a) Connect the intelligent tester II to the DLC3.
(b) Turn the ignition switch to ON and turn the intelligent tester II ON.
(c) Select the following menu items: Powertrain / Engine and ECT / DTC.
(d) Read DTCs. Result:
Display (DTC Output)Proceed To
P2111 or P2112A
P2111 or P2112 and other DTCsB
HINT:
If any DTCs other than P2111 or P2112 are output, troubleshoot those DTCs first.
05JOM–03

05–170
– DIAGNOSTICSSFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DTC P0604 INTERNAL CONTROL MODULE RANDOM
ACCESS MEMORY (RAM) ERROR
DTC P0606 ECM/PCM PROCESSOR
DTC P0607 CONTROL MODULE PERFORMANCE
DTC P0657 ACTUATOR SUPPLY VOLTAGE
CIRCUIT/OPEN
CIRCUIT DESCRIPTION
The ECM continuously monitors its internal memory status, internal circuits, and output signals to the throttle
actuator. This self–check ensures that the ECM is functioning properly. If any malfunction is detected, the
ECM will set appropriate DTCs and illuminate the MIL.
The ECM memory status is diagnosed by internal ”mirroring” of the main CPU and the sub CPU to detect
Random Access Memory (RAM) errors. The two CPUs also perform continuous mutual monitoring.
DTC No.DTC Detection ConditionTrouble Area
P0604
P0606
P0607
P0657
ECM internal errorECM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the intelligent tester II. Freeze frame data record the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was
moving or stationary, if the engine was warmed up or not, if the air–fuel ratio was lean or rich, and other data
from the time the malfunction occurred.
REPLACE ECM (See page 10–65 of Pub. No. RM1018E AVENSIS)
05B5M–07

05KAK–01
– DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E) (From February, 2004)05–209
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
PART AND SYSTEM NAME LIST
This reference list indicates the part names used in this manual along with their definitions.
Part and system nameDefinition
Toyota HCAC system, Hydrocarbon adsorptive Catalyst
(HCAC) system, HC adsorptive three–way catalystHC adsorptive three–way catalytic converter
Variable Valve Timing sensor, VVT sensorCamshaft position sensor
Variable valve timing system, VVT systemCamshaft timing control system
Camshaft timing oil control valve, Oil control valve OCV,
VVT, VSVCamshaft timing oil control valve
Variable timing and lift, VVTLCamshaft timing and lift control
Crankshaft position sensor ”A”Crankshaft position sensor
Engine speed sensorCrankshaft position sensor
THAIntake air temperature
Knock control moduleEngine knock control module
Knock sensorEngine knock sensor
Mass or volume air flow circuitMass air flow sensor circuit
Vacuum sensorManifold air pressure sensor
Internal control module, Control module, Engine control
ECU, PCMPower train control module
FC idleDeceleration fuel cut
Idle air control valveIdle speed control
VSV for CCV, Canister close valve VSV for canister controlEvaporative emissions canister vent valve
VSV for EVAP, Vacuum switching valve assembly No. 1,
EVAP VAV, Purge VSVEvaporative emissions canister purge valve
VSV for pressure switching valve, Bypass VSVEvaporative emission pressure switching valve
Vapor pressure sensor, EVAP pressure sensor, Evaporative
emission control system pressure sensorFuel tank pressure sensor
Charcoal canisterEvaporative emissions canister
ORVR systemOn–boad refueling vapor recovery system
Intake manifold runner controlIntake manifold tuning system
Intake manifold runner valve, IMRV, IACV (runner valve)Intake manifold tuning valve
Intake control VSVIntake manifold tuning solenoid valve
AFSAir fuel ratio sensor
O2 sensorHeater oxygen sensor
Oxygen sensor pumping current circuitOxygen sensor output signal
Oxygen sensor reference ground circuitOxygen sensor signal ground
Accel position sensorAccelerator pedal position sensor
Throttle actuator control motor, Actuator control motor, Elec-
tronic throttle motor, Throttle control motorElectronic throttle actuator
Electronic throttle control system, Throttle actuator control
systemElectronic throttle control system
Throttle/pedal position sensor, Throttle/pedal position switch,
Throttle position sensor/switchThrottle position sensor
Turbo press sensorTurbocharger pressure sensor
Turbo VSVTurbocharger pressure control solenoid valve
P/S pressure switchPower–steering pressure switch
VSV for ACMActive control engine mount
Speed sensor, Vehicle speed sensor ”A”, Speed sensor for
skid control ECUVehicle speed sensor
ATF temperature sensor, Trans. fluid temp. sensor, ATF
temperature sensor ”A”Transmission fluid temperature sensor
Electronic controlled automatic transmission, ECTElectronically controlled automatic
Intermediate shaft speed sensor ”A”Couter gear speed sensor

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DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E) (From February, 2004)05–269
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
INSPECTION PROCEDURE
HINT:
Performing the Intelligent Tester II Active Test allows relay, Vacuum Switching Valve (VSV), actuator and
other items to be operated without removing any parts. Performing the Active Test early in troubleshooting
is one way to shorten labor time. The Data List can be displayed during \
the Active Test.
(a) Warm up the engine.
(b) Turn the ignition switch off.
(c) Connect the Intelligent Tester II to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Turn on the tester.
(f) Clear the DTC.
(g) Select the item ”Enter / Power train / Engine and ECT / Active Test / Control the Shift Position”.
(h) Follow the instructions on the tester and read the Active Test.
HINT:
While driving, the shift position can be forcibly changed with the Intel\
ligent Tester II.
Comparing the shift position commanded by the ACTIVE TEST with the actua\
l shift position enables you
to confirm the problem ( see page 05–241).
ItemTest DetailsDiagnostic Note
Control the Shift Position
[Test Details]
Operate the shift solenoid valve and set the each shift position by your\
-
self.
[Vehicle Condition]

IDL: ON

Less than 50 km/h (31 mph)
[Others]

Press ” →” button: Shift up

Press ” ←” button: Shift down
Possible to check the operation of
the shift solenoid valves.
HINT:

This test can be conducted when the vehicle speed is 50 km/h (31 mph) or l\
ess.

The shift position commanded by the ECM is shown in the DATA LIST (Shift Status) display on the
Intelligent Tester II.
1 CHECK OTHER DTCS OUTPUT(IN ADDITION TO DTC P0751)
(a) Connect the Intelligent Tester II to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn on the tester.
(d) Select the item ”Power train / Engine and ECT / DTC / Current or Pend\
ing”.
(e) Read the DTCs using the Intelligent Tester II.
Result:
Display (DTC output)Proceed to
Only ”P0751” is outputA
”P0751” and other DTCsB
HINT:
If any other codes besides ”P0751” is output, perform the troublesho\
oting for those DTCs first.
B GO TO RELEVANT DTC CHART(SEE PAGE 05–245 )
A

E65594
Free Pushed in2
3
41
05–262– DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E) (From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
INSPECTION PROCEDURE
HINT:
Using the Intelligent Tester II Data List allows switch, sensor, actuator and other item values to be read with-
out removing any parts. Reading the Data List early in troubleshooting is one way to shorten labor time.
NOTICE:
In the table below, the values listed under ”Normal Condition” are reference values. Do not depend
solely on these reference values when deciding whether a part is faulty or not.
(a) Warm up the engine.
(b) Turn the ignition switch off.
(c) Connect the Intelligent Tester II to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Turn on the tester.
(f) Select the item ”Enter / Power train / Engine and ECT / Data List”.
(g) Follow the instructions on the tester and read the Data List.
ItemMeasurement Item/
Range (display)Normal Condition
Stop Light SwitchStop light SW Status/
ON or OFF
Brake Pedal is depressed: ON

Brake Pedal is released: OFF
1 INSPECT STOP LAMP SWITCH ASSY
(a) Remove the stop lamp switch assy.
(b) Measure the resistance according to the value(s) in the
table below.
Standard:
Switch positionTester ConnectionSpecified Condition
Switch pin free1 – 2Below 1 Ω
Switch pin pushed in↑10 kΩ or higher
Switch pin free3 – 410 kΩ or higher
Switch pin pushed in↑Below 1 Ω
NG REPLACE STOP LAMP SWITCH ASSY
OK

G31390
THO
E2 BRE12
28 32
6 E1
Electronically Controlled
Transmission Solenoid
E13 O
1
OVECM
E2OT
– DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E) (From February, 2004)05–253
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Using the Intelligent Tester II Data List allows switch, sensor, actuator and other item values to be read with-
out removing any parts. Reading the Data List early in troubleshooting is one way to shorten labor time.
NOTICE:
In the table below, the values listed under ”Normal Condition” are reference values. Do not depend
solely on these reference values when deciding whether a part is faulty or not.
(a) Warm up the engine.
(b) Turn the ignition switch off.
(c) Connect the Intelligent Tester II to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Turn on the tester.
(f) Select the item ”Enter / Power train / Engine and ECT / Data List”.
(g) Follow the instructions on the tester and read the Data List.
ItemMeasurement Item/
Range (display)Normal Condition
A/T Oil Temperature 1
ATF Temp. Sensor Value/
min.: –40C (–40F)
max.: 215C (419F)
After Stall Test;
Approx. 80C (176F)

Equal to ambient temperature when cold soak
HINT:
When DTC P0712 is output and Intelligent Tester II output is 150C (302F) or more, there is a short circuit.
When DTC P0713 is output and Intelligent Tester II output is –40C (–40F), there is an open circuit.
Measure the resistance between terminal THO (OT) and body ground.
Temperature DisplayedMalfunction
–40
C (–40
F)Open circuit
150
 (302
  Short circuit
HINT:
If a circuit related to the ATF temperature sensor becomes open, P0713 is immediately set (in 0.5 second).
When P0713 is set, P0711 cannot be detected.
It is not necessary to inspect the circuit when P0711 is set.