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![NISSAN X-TRAIL 2005 Service Repair Manual REPAIR FOR COMPONENT PARTS
AT-459
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c. Place mating surface of valve body face down, and remove
internal parts.
CAUTION:
If a valve is hard to remove, place valve body NISSAN X-TRAIL 2005 Service Repair Manual REPAIR FOR COMPONENT PARTS
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c. Place mating surface of valve body face down, and remove
internal parts.
CAUTION:
If a valve is hard to remove, place valve body](/manual-img/5/57403/w960_57403-2722.png)
REPAIR FOR COMPONENT PARTS
AT-459
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c. Place mating surface of valve body face down, and remove
internal parts.
CAUTION:
If a valve is hard to remove, place valve body face down
and lightly tap it with a soft hammer.
Be careful not to drop or damage valves and sleeves.
INSPECTION
Valve Spring
Measure free length and outer diameter of each valve spring.
Also check for damage or deformation. Refer to AT- 5 3 0 , "
SER-
VICE DATA AND SPECIFICATIONS (SDS)" .
Replace valve springs if deformed or fatigued.
Control Valves
Check sliding surfaces of valves, sleeves and plugs.
ASSEMBLY
CAUTION:
Apply ATF to all components before installation.
Lay control valve body down when installing valves. Do not
stand control valve body upright.
Lubricate control valve body and all valves with ATF. Install con-
trol valves by sliding them carefully into their bores.
CAUTION:
Install each control valve one by one.
Install control valves after checking, because some of
them are similar.
Be careful not to scratch or damage valve body.
SAT137D
SAT138D
SAT139D
SAT140DA
Page 2724 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual AT-460
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REPAIR FOR COMPONENT PARTS
–Wrap a small screwdriver with vinyl tape and use it to insert
valves into their proper positions.
1-2 Accumulator Valve
Install 1-2 accumulator valve. Ali NISSAN X-TRAIL 2005 Service Repair Manual AT-460
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REPAIR FOR COMPONENT PARTS
–Wrap a small screwdriver with vinyl tape and use it to insert
valves into their proper positions.
1-2 Accumulator Valve
Install 1-2 accumulator valve. Ali](/manual-img/5/57403/w960_57403-2723.png)
AT-460
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REPAIR FOR COMPONENT PARTS
–Wrap a small screwdriver with vinyl tape and use it to insert
valves into their proper positions.
1-2 Accumulator Valve
Install 1-2 accumulator valve. Align 1-2 accumulator retainer
plate from opposite side of control valve body.
Install 1-2 accumulator piston spring, 1-2 accumulator valve
spring, 1-2 accumulator piston and plugs.
Install retainer plates.
–While pushing plugs (with 1-2 accumulator piston spring and 1-2
accumulator valve spring), install retainer plate.
Retainer Plate (Control Valve Upper Body)
Unit: mm (in)
Install proper retainer plates.
Refer to AT- 4 5 7 , "
Control Valve Upper Body" .
SAT141D
SCIA5638E
SAT143D
Loca
tionName of control valve Width A Length B
L14 Pilot valve
6.0 (0.236)21.5 (0.846) L16 1st reducing valve
L17 3-2 timing valve
L19 Torque converter relief valve
L151-2 accumulator valve
40.5 (1.594)
1-2 accumulator piston
L18 Overrun clutch reducing valve
24.0 (0.945)
L21 Cooler check valve
L20 Torque converter clutch control valve 28.0 (1.102)
SAT086F
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![NISSAN X-TRAIL 2005 Service Repair Manual AT-462
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REPAIR FOR COMPONENT PARTS
DISASSEMBLY
Remove valves at retainer plates.
For removal procedures, refer to AT- 4 5 8 , "
DISASSEMBLY" .
INSPECTION
Valve Springs
Check each valve sprin NISSAN X-TRAIL 2005 Service Repair Manual AT-462
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REPAIR FOR COMPONENT PARTS
DISASSEMBLY
Remove valves at retainer plates.
For removal procedures, refer to AT- 4 5 8 , "
DISASSEMBLY" .
INSPECTION
Valve Springs
Check each valve sprin](/manual-img/5/57403/w960_57403-2725.png)
AT-462
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REPAIR FOR COMPONENT PARTS
DISASSEMBLY
Remove valves at retainer plates.
For removal procedures, refer to AT- 4 5 8 , "
DISASSEMBLY" .
INSPECTION
Valve Springs
Check each valve spring for damage or deformation. Also mea-
sure free length and outer diameter. Refer to AT- 5 3 0 , "
SERVICE
DATA AND SPECIFICATIONS (SDS)" .
Replace valve springs if deformed or fatigued.
Control Valves
Check sliding surfaces of control valves, sleeves and plugs for damage.
ASSEMBLY
CAUTION:
Apply ATF to all components before installation.
Lay control valve body down when installing valves. Do not
stand control valve body upright.
1. Retainer plate 2. Pressure modifier piston spring 3. Pressure modifier piston
4. Parallel pin 5. Sleeve 6. Pressure modifier valve spring
7. Pressure modifier valve 8. Control valve lower body 9. Manual valve
10. Pressure regulator valve 11. Pressure regulator valve spring 12. Spring seat
13. Plug 14. Retainer plate 15. Sleeve
16. Overrun clutch control valve spring 17. Overrun clutch control valve 18. Plug
19. Retainer plate 20. Accumulator control valve spring 21. Accumulator control valve
22. Plug 23. Retainer plate 24. Retainer plate
25. Shift valve A spring 26. Shift valve A 27. Retainer plate
28. Plug 29. Shuttle plug 30. Shuttle valve spring
31. Shuttle valve 32. Shift valve B spring 33. Shift valve B
34. Plug 35. Retainer plate
SCIA4978E
SAT138D
SAT139D
Page 2728 of 4555
AT-464
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REPAIR FOR COMPONENT PARTS
Reverse ClutchECS00EC4
COMPONENTS
DISASSEMBLY
1. Check operation of reverse clutch
a. Install seal ring onto drum support of oil pump cover and install
reverse clutch assembly. Apply compressed air to oil hole.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring:
D-ring might be damaged.
Seal ring might be damaged.
Fluid might be leaking past piston check ball.
2. Remove snap ring.
3. Remove drive plates, driven plates, retaining plate, and dish
plates.
1. Reverse clutch drum 2. D-ring 3. Seal ring
4. Reverse clutch piston 5. Return spring 6. Spring retainer
7. Snap ring 8. Dish plate 9. Driven plate
10. Retaining plate 11. Snap ring 12. Drive plate
SCIA3889E
SAT092F
SCIA5639E
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AT-465
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4. Set SST on spring retainer and remove snap ring from reverse
clutch drum while compressing return spring.
CAUTION:
Set SST direc NISSAN X-TRAIL 2005 Service Repair Manual REPAIR FOR COMPONENT PARTS
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4. Set SST on spring retainer and remove snap ring from reverse
clutch drum while compressing return spring.
CAUTION:
Set SST direc](/manual-img/5/57403/w960_57403-2728.png)
REPAIR FOR COMPONENT PARTS
AT-465
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4. Set SST on spring retainer and remove snap ring from reverse
clutch drum while compressing return spring.
CAUTION:
Set SST directly over return spring.
Do not expand snap ring excessively.
5. Remove spring retainer and return springs.
6. Remove reverse clutch piston from reverse clutch drum by turn-
ing it.
7. Remove D-ring and seal ring from reverse clutch piston.
INSPECTION
Reverse Clutch Snap Rings, Spring Retainer and Return Spring
Check for deformation, fatigue or damage.
If necessary, replace.
Reverse Clutch Drive Plates
Check facing for burns, cracks or damage.
Measure the thickness of facing.
If not within wear limit, replace.
Reverse Clutch Dish Plates
Check for deformation or damage.
Measure the thickness of dish plate.
If deformed or fatigued, replace.
Reverse Clutch Piston
Make sure that check balls are not fixed.
Apply compressed air to check ball oil hole opposite the return spring. Make sure there is no air leakage.
SAT094FC
SAT096F
Thickness of drive plate:
Standard value: 1.6 mm (0.063 in)
Wear limit: 1.4 mm (0.055 in)
SAT162D
Thickness of dish plate: 3.08 mm (0.1213 in)
SAT163D
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AT-468
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REPAIR FOR COMPONENT PARTS
7. Measure the clearance between retaining plate and snap ring. If
not within allowable limit, select proper retaining plate. Refer to
AT- 5 3 3 , "
REVERSE CLUTCH" .
8. Check operation of reverse clutch. Refer to AT- 4 6 4 , "
DISAS-
SEMBLY" . Specified clearance:
Standard: 0.5 - 0.8mm (0.020 - 0.031 in)
Allowable limit: 1.2 mm (0.047 in)
SAT105F
SAT092F
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REPAIR FOR COMPONENT PARTS
AT-469
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High ClutchECS00EC5
COMPONENTS
DISASSEMBLY
1. Check operation of high clutch.
a. Apply compressed air to oil hole of input shaft assembly (high
clutch drum) with nylon cloth.
CAUTION:
Stop up hole on opposite side of input shaft assembly (high
clutch drum) with nylon cloth.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring:
Fluid might be leaking past piston check ball.
2. Remove seal rings from input shaft assembly (high clutch drum).
CAUTION:
Always replace seal rings when removed.
1. Seal ring 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Snap ring
7. Cancel cover 8. D-ring 9. D-ring
10. Return spring 11. High clutch piston 12. Input shaft assembly (High clutch
drum)
SCIA2951E
SAT176D
SCIA4890E
Page 2734 of 4555
AT-470
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REPAIR FOR COMPONENT PARTS
3. Remove snap ring with flat-bladed screwdriver.
4. Remove drive plates, driven plates and retaining plate.
5. Set SST on spring retainer and remove snap ring from input
shaft assembly (high clutch drum) while compressing return
springs.
CAUTION:
Set SST directly over springs.
Do not expand snap ring excessively.
6. Remove spring retainer and return springs.
7. Remove high clutch piston from input shaft assembly (high
clutch drum) by turning it.
8. Remove D-rings from high clutch piston.
INSPECTION
High Clutch Snap Ring, Spring Retainer and Return Springs
Check for deformation, fatigue or damage.
If necessary, replace.
When replacing spring retainer and return springs, replace them as a set.
SCIA4891E
SAT108FB
S AT 111 F
SCIA4441E