Page 2779 of 4555
ASSEMBLY
AT-515
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
8. Check operation of forward one-way clutch.
CAUTION:
Hold rear internal gear and turn forward clutch hub.
Check forward clutch hub for correct locking and unlock-
ing directions.
If not as shown in figure, check installation direction of
forward one-way clutch.
9. Install forward clutch hub and rear internal gear on transaxle
case.
CAUTION:
Align teeth of forward clutch before installing.
Make sure that three pawls of thrust washer are correctly
aligned after installing.
10. Install rear planetary carrier assembly and rear sun gear accord-
ing to the following procedures.
a. Install needle bearings on rear planetary carrier.
CAUTION:
Apply petroleum jelly to needle bearings.
Pay attention to the direction of needle bearings.
b. Install rear sun gear on rear planetary carrier.
CAUTION:
Pay attention to the direction of rear sun gear.
AAT426
SCIA4922E
SCIA4456E
SAT027F
Page 2789 of 4555
ASSEMBLY
AT-525
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
9. Apply compressed air to oil holes of transaxle case and check
operation of brake band.
10. Install final drive assembly on transaxle case.
11. Install differential lubricant tube on converter housing. Tighten
differential lubricant tube bolts to the specified torque. Refer to
AT- 4 1 6 , "
Components" .
12. Install O-ring on differential oil port of transaxle case.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
13. Install converter housing on transaxle case.
CAUTION:
Apply locking sealant (Locktite #518) to mating surface of
converter housing.
SAT397D
SAT228F
SAT063K
SCIA3281E
SCIA4929E
Page 2790 of 4555
AT-526
[ALL]
ASSEMBLY
Tighten converter housing bolts to the specified torque. Refer
to AT- 4 1 6 , "
Components" .
14. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.
b. Install O-rings on accumulator piston. Refer to AT- 5 3 0 , "
SER-
VICE DATA AND SPECIFICATIONS (SDS)" .
CAUTION:
Do not reuse O-rings.
Apply ATF to O-rings.
c. Install accumulator pistons and return springs on transaxle case.
Refer to AT- 5 3 0 , "
SERVICE DATA AND SPECIFICATIONS
(SDS)" .
CAUTION:
Apply ATF to inner surface of transaxle case.
15. Install lip seals for band servo oil holes on transaxle case.
CAUTION:
Do not reuse lip seals.
Apply ATF to lip seals.
ATM0024D
SAT406DA
SCIA3303E
SCIA3304E
SCIA3280E
Page 2795 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-531
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
Stall RevolutionECS00CXM
Line PressureECS00F1T
Control ValvesECS00F1U
CONTROL VALVE AND PLUG RETURN SPRINGS
For 85X23 mod NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-531
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
Stall RevolutionECS00CXM
Line PressureECS00F1T
Control ValvesECS00F1U
CONTROL VALVE AND PLUG RETURN SPRINGS
For 85X23 mod](/manual-img/5/57403/w960_57403-2794.png)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-531
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
Stall RevolutionECS00CXM
Line PressureECS00F1T
Control ValvesECS00F1U
CONTROL VALVE AND PLUG RETURN SPRINGS
For 85X23 model
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.EngineStall revolution
rpm
QR20DE 2,450 - 2,950
QR25DE 2,300 - 2,750
Engine speed
rpmLine pressure kPa (kg/cm2 , psi)
D, 2 and 1 positions R position
Idle 500 (5.1, 73) 778 (7.9, 113)
Stall 1,233 (12.6, 179) 1,918 (19.6, 278)
PartsItem
Part No.* Free length Outer diameter
Upper body7 Pilot valve spring 31742-3AX03 38.98 (1.535) 8.9 (0.350)
35 1-2 accumulator valve spring 31742-3AX00 20.5 (0.807) 6.95 (0.274)
10 1-2 accumulator piston spring 31742-85X02 55.60 (2.189) 19.6 (0.772)
17 1st reducing valve spring 31742-80X05 27.0 (1.063) 7.0 (0.276)
19 3-2 timing valve spring 31736-01X00 23.0 (0.906) 6.65 (0.262)
24 Overrun clutch reducing valve spring 31742-80X15 37.5 (1.476) 6.9 (0.272)
26 Torque converter relief valve spring 31742-80X07 31.0 (1.220) 9.0 (0.354)
31 Torque converter clutch control valve 31742-85X00 56.98 (2.243) 6.5 (0.256)
3 Cooler check valve spring 31742-85X01 29.4 (1.157) 6.0 (0.236)
Lower body11 Pressure regulator valve spring 31742-80X13 45.0 (1.772) 15.0 (0.591)
16 Overrun clutch control valve spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
20 Accumulator control valve spring 31742-80X02 22.0 (0.866) 6.5 (0.256)
25 Shift valve A spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
30 Shuttle valve spring 31762-41X04 51.0 (2.008) 5.65 (0.222)
32 Shift valve B spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
2 Pressure modifier piston spring 31742-41X15 30.5 (1.201) 9.8 (0.386)
6 Pressure modifier valve spring 31742-80X16 32.0 (1.260) 6.9 (0.272)
— Oil cooler relief valve spring 31872-31X00 17.02 (0.670) 8.0 (0.315)
Page 2796 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual AT-532
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
For 85X64 model
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
AccumulatorECS00F1V
O-RING
Unit: mm (in)
NISSAN X-TRAIL 2005 Service Repair Manual AT-532
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
For 85X64 model
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
AccumulatorECS00F1V
O-RING
Unit: mm (in)](/manual-img/5/57403/w960_57403-2795.png)
AT-532
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
For 85X64 model
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
AccumulatorECS00F1V
O-RING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.PartsItem
Part No.* Free length Outer diameter
Upper body7 Pilot valve spring 31742-3AX03 38.98 (1.535) 8.9 (0.350)
35 1-2 accumulator valve spring 31742-3AX00 20.5 (0.807) 6.95 (0.274)
10 1-2 accumulator piston spring 31742-3AX08 55.26 (2.176) 19.6 (0.772)
17 1st reducing valve spring 31742-80X05 27.0 (1.063) 7.0 (0.276)
19 3-2 timing valve spring 31736-01X00 23.29 (0.917) 6.65 (0.262)
24 Overrun clutch reducing valve spring 31742-80X15 37.5 (1.476) 6.9 (0.272)
26 Torque converter relief valve spring 31742-80X07 31.0 (1.220) 9.0 (0.354)
31 Torque converter clutch control valve spring 31742-85X00 56.98 (2.243) 6.5 (0.256)
3 Cooler check valve spring 31742-85X01 29.4 (1.157) 6.0 (0.236)
Lower body11 Pressure regulator valve spring 31742-80X13 45.0 (1.772) 15.0 (0.591)
16 Overrun clutch control valve spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
20 Accumulator control valve spring 31742-80X02 22.0 (0.866) 6.5 (0.256)
25 Shift valve A spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
30 Shuttle valve spring 31762-41X04 51.0 (2.008) 5.65 (0.222)
32 Shift valve B spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
2 Pressure modifier piston spring 31742-41X15 30.5 (1.201) 9.8 (0.386)
6 Pressure modifier valve spring 31742-80X16 32.0 (1.260) 6.9 (0.272)
— Oil cooler relief valve spring 31872-31X00 17.02 (0.670) 8.0 (0.315)
Accumulator Part No.*Inner diameter
(Small)Part No.*Inner diameter
(Large)
Servo release accumulator 31526 41X03 26.9 (1.059) 31526 41X02 44.2 (1.740)
N-D accumulator 31526 31X08 34.6 (1.362) 31672 21X00 39.4 (1.551)
Page 2797 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-533
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
RETURN SPRING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Clutch and Brakes NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-533
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
RETURN SPRING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Clutch and Brakes](/manual-img/5/57403/w960_57403-2796.png)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-533
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
RETURN SPRING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Clutch and BrakesECS00F1W
REVERSE CLUTCH
*: Always check with the Parts Department for the latest parts information.
HIGH CLUTCH
*: Always check with the Parts Department for the latest parts information.
FORWARD CLUTCH
Accumulator Part number* Free length Outer diameter
Servo release accumulator 31605-80X00 52.5 (2.067) 20.1 (0.791)
N-D accumulator 31605-31X15 43.5 (1.713) 28.0 (1.102)
Model code number85X23, 85X64
Number of drive plates2
Number of driven plates2
Drive plate thickness mm (in)Standard 1.6 (0.063)
Wear limit 1.4 (0.055)
Driven plate thickness mm (in) Standard 1.8 (0.071)
Clearance mm (in)Standard 0.5 - 0.8 (0.020 - 0.031)
Wear limit 1.2 (0.047)
Thickness of retaining platesThickness mm (in) Part number*
6.6 (0.260)
6.8 (0.268)
7.0 (0.276)
7.2 (0.283)
7.4 (0.291)
7.6 (0.299)
7.8 (0.307)31537-80X05
31537-80X06
31537-80X07
31537-80X08
31537-80X09
31537-80X20
31537-80X21
Model code number85X23, 85X64
Number of drive plates3
Number of driven plates
7*
1 + 1*2
Drive plate
thickness mm (in)Standard 1.6 (0.063)
Wear limit 1.4 (0.055)
Driven plate
thickness mm (in)*1 Standard 1.4 (0.055)
*2 Standard 2.0 (0.079)
Clearance mm (in)Standard 1.8 - 2.2 (0.071 - 0.087)
Wear limit 2.8 (0.110)
Thickness of retaining platesThickness mm (in) Part number*
3.2 (0.126)
3.4 (0.134)
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)31537-81X11
31537-81X12
31537-81X13
31537-81X14
31537-81X15
Model code number85X23
Number of drive plates4
Number of driven plates4
Drive plate thickness mm (in)Standard 1.6 (0.063)
Wear limit 1.4 (0.055)
Page 2798 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual AT-534
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information.
*: Always check with the Parts Department for the latest parts informat NISSAN X-TRAIL 2005 Service Repair Manual AT-534
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information.
*: Always check with the Parts Department for the latest parts informat](/manual-img/5/57403/w960_57403-2797.png)
AT-534
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information.
*: Always check with the Parts Department for the latest parts information.
OVERRUN CLUTCH
*: Always check with the Parts Department for the latest parts information.
LOW & REVERSE BRAKE
Driven plate thickness mm (in) Standard 1.8 (0.071)
Clearance mm (in)Standard 0.45 - 0.85 (0.0177 - 0.0335)
Wear limit 1.85 (0.0728)
Thickness of retaining platesThickness mm (in) Part number*
3.2 (0.126)
3.4 (0.134)
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)31537-80X76
31537-80X75
31537-80X70
31537-80X71
31537-80X72
31537-80X73
31537-80X74
Model code number85X64
Number of drive plates5
Number of driven plates5
Drive plate thickness mm (in)Standard 1.6 (0.063)
Wear limit 1.4 (0.055)
Driven plate thickness mm (in) Standard 1.8 (0.071)
Clearance mm (in)Standard 0.45 - 0.85 (0.0177 - 0.0335)
Wear limit 1.85 (0.0728)
Thickness of retaining platesThickness mm (in) Part number*
3.2 (0.126)
3.4 (0.134)
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)31537-80X76
31537-80X75
31537-80X70
31537-80X71
31537-80X72
31537-80X73
31537-80X74
Model code number85X23, 85X64
Number of drive plates3
Number of driven plates5
Drive plate thickness mm (in)Standard 1.6 (0.063)
Wear limit 1.4 (0.055)
Driven plate thickness mm (in) Standard 1.6 (0.063)
Clearance mm (in)Standard 0.7 - 1.1 (0.028 - 0.043)
Wear limit 1.7 (0.067)
Thickness of retaining platesThickness mm (in) Part number*
3.0 (0.118)
3.2 (0.126)
3.4 (0.134)
3.6 (0.142)
3.8 (0.150)31537-80X65
31537-80X66
31537-80X67
31537-80X68
31537-80X69
Model code number85X23
Number of drive plates5
Number of driven plates5
Page 2799 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-535
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
*: Always check with the Parts Department for the latest parts information.
*: Always check with the Parts Department for NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-535
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
*: Always check with the Parts Department for the latest parts information.
*: Always check with the Parts Department for](/manual-img/5/57403/w960_57403-2798.png)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-535
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
*: Always check with the Parts Department for the latest parts information.
*: Always check with the Parts Department for the latest parts information.
CLUTCH AND BRAKE RETURN SPRINGS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
BRAKE BAND
Final DriveECS00F1X
DIFFERENTIAL SIDE GEAR CLEARANCE
Drive plate thickness mm (in)Standard 1.8 (0.071)
Wear limit 1.6 (0.063)
Driven plate thickness mm (in) Standard 1.8 (0.071)
Clearance mm (in)Standard 1.7 - 2.1 (0.067 - 0.083)
Wear limit 3.3 (0.130)
Thickness of retaining platesThickness mm (in) Part number*
2.0 (0.079)
2.2 (0.087)
2.4 (0.094)
2.6 (0.102)
2.8 (0.110)
3.0 (0.118)
3.2 (0.126)
3.4 (0.134)31667-80X00
31667-80X01
31667-80X02
31667-80X03
31667-80X04
31667-80X05
31667-80X06
31667-80X07
Model code number85X64
Number of drive plates6
Number of driven plates6
Drive plate thickness mm (in)Standard 1.8 (0.071)
Wear limit 1.6 (0.063)
Driven plate thickness mm (in) Standard 1.8 (0.071)
Clearance mm (in)Standard 1.7 - 2.1 (0.067 - 0.083)
Wear limit 3.3 (0.130)
Thickness of retaining platesThickness mm (in) Part number*
2.0 (0.079)
2.2 (0.087)
2.4 (0.094)
2.6 (0.102)
2.8 (0.110)
3.0 (0.118)
3.2 (0.126)
3.4 (0.134)31667-80X00
31667-80X01
31667-80X02
31667-80X03
31667-80X04
31667-80X05
31667-80X06
31667-80X07
Parts Part number* Free length Outer diameter
Forward clutch (Overrun clutch)
(22 pcs)31505-80X02 21.4 (0.843) 10.3 (0.406)
High clutch (12 pcs) 31505-80X05 22.5 (0.886) 10.8 (0.425)
Low & reverse brake (24 pcs) 31505-80X07 24.1 (0.949) 6.6 (0.260)
Anchor end pin tightening torque N·m (kg-m, in-lb) 4.9 (0.50, 43)
Number of returning revolutions for anchor end pin 2.5
Lock nut tightening torque N·m (kg-m, ft-lb) 34 (3.5, 25)
Clearance between side gear and differential case with
washer mm (in)0.1 - 0.2 (0.004 - 0.008)