TF-52
TROUBLE DIAGNOSIS FOR SYMPTOMS
DIAGNOSTIC PROCEDURE
1. CHECK PARKING BRAKE SWITCH SIGNAL
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Operate parking brake and read out monitor “P BRAKE SW”.
OK or NG
OK >> GO TO 2.
NG >> Check the following. If any items are damaged, repair or
replace damaged parts.
Parking brake switch
Brake warning lamp circuit. Refer to DI-36, "Wiring
Diagram — WARN —/LHD Models" or DI-44, "Wiring Diagram — WARN —/RHD Models" .
2. CHECK 4WD SOLENOID
Check 4WD solenoid. Refer to TF-39, "
COMPONENT INSPECTION" .
OK or NG
OK >> GO TO 3.
NG >> Replace electric controlled coupling for malfunction of 4WD solenoid. Refer to RFD-22, "
Disas-
sembly and Assembly" .
3. CHECK 4WD CONTROL UNIT
Check 4WD control unit input/output signal. Refer to TF-30, "
4WD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >> GO TO 4.
NG >> Check 4WD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
4. SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> Replace electric controlled coupling for mechanical malfunction (mechanical engagement of
clutch is not possible.). Refer to RFD-22, "
Disassembly and Assembly" .
While Driving, 4WD Warning Lamp Flashes Rapidly (When Flashing in Approx.
1 Minute and Then Turning OFF)
EDS001VZ
NOTE:
Rapid flashing: 2 times/second
This symptom protects drivetrain parts when a heavy load is applied to the electric controlled coupling and
multiple disc clutch temperature increases. It is not a malfunction.
When this symptom occurs, stop vehicle and allow it to idle for some times. Flashing will stop and system will
be restored.
Monitor item Condition Display value
P BRAKE SWParking brake operated ON
Parking brake not operated OFF
SDIA1933E
TROUBLE DIAGNOSIS FOR SYMPTOMS
TF-53
C
E
F
G
H
I
J
K
L
MA
B
TF
While Driving, 4WD Warning Lamp Flashes Slowly (When Continuing to Flash
until Turning Ignition Switch OFF)
EDS001W0
NOTE:
Slow flashing: 1 time/2 seconds
DIAGNOSTIC PROCEDURE
1. CHECK TIRE
Check the following.
Tire pressure
Wear condition
Longitudinal tire size (There shall be no difference of tire size between front and rear tires.)
OK or NG
OK >> GO TO 2.
NG >> Drive at vehicle speed of 20 km/h (12 MPH) or more for 5 seconds or more after repairing or
replacing damaged parts. (Initialize improper size tire information.)
2. CHECK INPUT SIGNAL OF TIRE DIAMETER
With CONSULT-II
1. Start engine.
2. Drive at 20 km/h (12 MPH) or more for approx. 200 seconds.
3. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
4. Check monitor “DIS-TIRE MONI”.
Display of
“DIS-TIRE MONI”
“0-4mm”>>INSPECTION END
Except for “0-4mm”>>GO TO 3.
3. CHECK 4WD CONTROL UNIT
Check 4WD control unit input/output signal. Refer to TF-30, "
4WD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >> GO TO 4.
NG >> Check 4WD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
4. SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> Replace 4WD control unit.
SDIA1900E
BRC-8
[ABS]
CAN COMMUNICATION
CAN COMMUNICATIONPFP:23710
System DescriptionEFS0067G
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitEFS0067H
TYPE 1/TYPE 2
System diagram
Input/output signal chart
T: Transmit R: Receive Body typeWagon
Axle 4WD 2WD
Engine YD22DDTi QR20DE/QR25DE QR20DE YD22DDTi
Transmission M/T A/T M/T
Brake controlABS
CAN system type 1 2 3 7 8
ECM×××××
TCM×
ESP/TCS/ABS control unit
ABS actuator and electric unit (control unit)×××××
Steering angle sensor
4WD control unit×××
Combination meter×××××
PKIA6458E
Signals ECMABS actuator and
electric unit
(control unit)4WD control unit Combination meter
4WD mode indicator lamp signal T R
4WD warning lamp signalTR
CAN COMMUNICATION
BRC-9
[ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
*: YD engine models only
TYPE 3
System diagram
Input/output signal chart
T: Transmit R: Receive A/C compressor feedback signal T R
ABS warning lamp signal T R
Accelerator pedal position signal T R
Engine coolant temperature signal T R
Engine speed signal T R R
MI signal T R
Parking brake switch signalRT
Stop lamp switch signal T R
Vehicle speed signalTRR
RT
ASCD SET lamp signal T R
ASCD CRUISE lamp signal T R
Stop lamp switch signal T R
Glow indicator lamp signal* T R
A/C switch signal* R TSignals ECMABS actuator and
electric unit
(control unit)4WD control unit Combination meter
PKIA6457E
Signals ECM TCMABS actuator
and electric unit
(control unit)4WD control
unitCombination
meter
4WD mode indicator lamp signalTR
4WD warning lamp signalTR
A/C compressor feedback signal TR
A/T position indicator lamp signal T R
A/T self-diagnosis signal R T
ABS warning lamp signal T R
TROUBLE DIAGNOSIS
BRC-25
[ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Control Unit Input/Output Signal StandardEFS004GA
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short - circulated.
Note 1: Confirm tyre pressure is normal.
Note 2: ABS warning lamp ON/OFF timing
ON: For approximately 1 second after the ignition switch is turned on or when an malfunction is detected.
OFF: Approximately 1 second after the ignition switch is turned on (when system is normal).Monitor item Display ContentData monitor
Reference: Inspection
checklist
ConditionReference values
for normal opera-
tion
FR LH SENSOR
FR RH SENSOR
RR LH SENSOR
RR RH SENSORWheel speed calcu-
lated using signals
from all four wheel
sensorsVehicle stopped 0 km/h (0 MPH)
BRC-36, "
Inspection 1:
Wheel Sensor System"While driving (Note 1)Nearly matches
the speedometer
display (± 10% or
less)
DOCILE G-SEN. 1
DOCILE G-SEN. 2
(4WD model)Fore-and-aft G
detected by G sensorWhen vehicle is stopped on
level groundOFF
BRC-41, "
Inspection 6: G
Sensor System"When G sensor is tilted toward
the front with G sensor mount-
ing bolt removedON
ABS IN SOL
ABS OUT SOLOperation status of all
solenoidsWhen the actuator solenoid
operates or during a fail-safeON
BRC-39, "
Inspection 4:
ABS Actuator Relay or
ABS Motor Relay Power
System"
When the actuator relay oper-
ates and the actuator solenoid
does not operateOFF
STOP LAMP SW Brake pedal operationBrake pedal depressed ON
Stop lamp switch circuit
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay
operation statusWhen the motor relay and
motor are operatingON
BRC-39, "
Inspection 4:
ABS Actuator Relay or
ABS Motor Relay Power
System"
When the motor relay and
motor are not operatingOFF
ACTUATOR RELAYActuator relay opera-
tion statusWhen the actuator relay is
operatingOFF
When the actuator relay is not
operatingON
ABS WARN LAMPABS warning lamp on
condition (Note 2)ABS warning lamp ON ONBRC-35, "
BASIC
INSPECTION 3 ABS
WARNING LAMP"ABS warning lamp OFF OFF
BATTERY VOLTBattery voltage sup-
plied to ABS actuator
and electric unit (con-
trol unit) Ignition switch ON 10 - 16VBRC-38, "
Inspection 3:
ABS Actuator and Elec-
tric Unit (Control Unit)
Power Supply and
Ground Circuit"
EBD FAIL SIG
ABS FAIL SIGFail signal statusEBD Fail
ABS FailON
EBD system
ABS system EBD normal
ABS normalOFF
EBD SIGNAL
ABS SIGNALEBD operation
ABS operationEBD active
ABS activeON
EBD not active
ABS not activeOFF
BRC-30
[ABS]
TROUBLE DIAGNOSIS
Note 1: After completing repairs of shorted sensor circuit, when ignition switch is turned ON, ABS warning
lamp turns on. Check that ABS warning lamp turns off while driving vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute according to self-diagnosis procedure. In addition, if wheel sensor 2 is displayed for
wheels, check wheel sensor circuit and also check control unit power voltage.
Note 2: When malfunctions are detected in several systems, including CAN communication system [U1000],
troubleshoot CAN communication system.
DATA MONITOR
Operation Procedure
1. Touch “ABS”, “DATA MONITOR” in order on the CONSULT-II screen.
2. Return to the Monitor Item Selection screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS” or
“SELECTION FROM MENU”. Refer to the following information.
3. When “START” is touched, the data monitor screen is displayed.
Display Item List
CAN COMM CIRCUIT When there is an malfunction in the CAN communication system.
BRC-43, "Inspection 7:
CAN Communication
System" (Note 2)
PUMP MOTOR During actuator motor operation with ON, when actuator motor
turns OFF or when control line for actuator motor relay is open.BRC-39, "
Inspection 4:
ABS Actuator Relay or
ABS Motor Relay Power
System"
G - SENSOR
(4WD model)Decel G-sensor is malfunctioning, or signal line of Decel G-sen-
sor is open or shorted. BRC-41, "Inspection 6:
G Sensor System"
Suspect Systems Malfunction detecting condition Inspection system
Item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
FR LH SENSOR
[km/h]×××Wheel speed calculated by front
LH wheel sensor signal is dis-
played.
FR RH SENSOR
[(km/h]×××Wheel speed calculated by front
RH wheel sensor signal is dis-
played.
RR LH SENSOR
[km/h]×××Wheel speed calculated by Rear
LH wheel sensor signal is dis-
played.
RR RH SENSOR
[km/h]×××Wheel speed calculated by Rear
RH wheel sensor signal is dis-
played.
DECEL G-SEN 1
(ON/OFF) (4WD model)×××Decel G-sensor 1 (ON/OFF) status
is displayed.
DECEL G-SEN 2
(ON/OFF) (4WD model)×××Decel G-sensor 2 (ON/OFF) status
is displayed.
FR LH IN SOL
(ON/OFF)–××Front left inlet ABS solenoid valve
(ON/OFF) status is displayed.
FR LH OUT SOL
(ON/OFF)–××Front left outlet ABS solenoid
valve (ON/OFF) status is dis-
played.
RR RH IN SOL
(ON/OFF)–××Rear right inlet ABS solenoid valve
(ON/OFF) status is displayed.
RR RH OUT SOL
(ON/OFF)–××Rear right outlet ABS solenoid
valve (ON/OFF) status is dis-
played.
BRC-48
[ABS]
SENSOR ROTOR
SENSOR ROTORPFP:47970
Removal and InstallationEFS004GZ
REMOVAL
Front
1. Remove drive shaft. Refer to FAX-11, "Removal and Installation" in “FAX Front axle/Drive shaft”.
2. Remove sensor rotor from drive shaft. Refer to “FAX Front axle/Drive shaft ” FAX-13, "
Disassembly and
Assembly" .
Rear (2WD Model)
1. Remove wheel hub. Refer to RAX-6, "Removal and Installation" .
2. Remove sensor rotor from wheel hub. Refer to RAX-7, "
Disassembly and Assembly" .
Rear (4WD Model)
1. Remove drive shaft. Refer to RAX-14, "Removal and Installation" in “RAX Rear axle/Drive shaft”.
2. Remove sensor rotor from drive shaft. Refer to “RAX Rear axle/Drive shaft” RAX-15, "
Disassembly and
Assembly" .
INSTALLATION
Front
1. Install sensor rotor to drive shaft. Refer to “FAX Front axle/Drive shaft” FA X - 1 3 , "Disassembly and Assem-
bly"
2. Connect drive shaft. Refer toFAX-11, "Removal and Installation" in “FAX Front axle/Drive shaft”.
Rear (2WD Model)
1. Install sensor rotor to wheel hub. Refer to RAX-7, "Disassembly and Assembly" .
2. Install wheel hub. Refer to RAX-6, "
Removal and Installation" .
Rear (4WD Model)
1. Install sensor rotor to drive shaft. Refer to “RAX Rear axle/Drive shaft” RAX-15, "Disassembly and
Assembly"
2. Connect drive shaft. Refer to RAX-14, "Removal and Installation" in “RAX Rear axle/Drive shaft”.
BRC-56
[ESP/TCS/ABS]
CAN COMMUNICATION
CAN COMMUNICATIONPFP:23710
System DescriptionEFS0067I
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitEFS0067J
TYPE 4/TYPE 5
System diagram
Input/output signal chart
T: Transmit R: Receive Body typeWagon
Axle4WD 2WD
Engine YD22DDTi QR25DE YD22DDTi
Transmission M/T A/T M/T
Brake controlESP
CAN system type 4 5 6 9
ECM×× × ×
TCM×
ESP/TCS/ABS control unit×× × ×
ABS actuator and electric unit (control unit)
Steering angle sensor×× × ×
4WD control unit×× ×
Combination meter×× × ×
PKIA9634E
Signals ECMESP/TCS/ABS
control unitSteering angle
sensor4WD control
unitCombination
meter
4WD mode indicator lamp signalTR
4WD warning lamp signalTR
A/C compressor feedback signal*
2TR