AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTIONAT
A
B
AT
AUTOMATIC TRANSMISSION
INDEX FOR DTC ........................................................ 5
Alphabetical Index .................................................... 5
DTC No. Index ......................................................... 6
PRECAUTIONS .......................................................... 7
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 7
Precautions .............................................................. 7
Wiring Diagrams and Trouble Diagnosis .................. 8
PREPARATION ........................................................... 9
Special Service Tools ............................................... 9
Commercial Service Tools ...................................... 10
A/T FLUID ..................................................................11
Changing A/T Fluid ................................................. 11
Checking A/T Fluid ................................................. 12
A/T CONTROL SYSTEM .......................................... 14
Cross-Sectional View (2WD Models) ..................... 14
Cross-Sectional View (4WD Models) ..................... 15
Shift Mechanism ..................................................... 16
TCM Function ......................................................... 27
CAN Communication .............................................. 28
Input/Output Signal of TCM .................................... 28
Line Pressure Control ............................................ 29
Shift Control ........................................................... 30
Lock-up Control ...................................................... 31
Engine Brake Control ............................................. 32
Control Valve .......................................................... 33
TROUBLE DIAGNOSIS ............................................ 34
DTC Inspection Priority Chart ................................ 34
Fail-safe ................................................................. 34
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ..................................................... 36
A/T Electrical Parts Location .................................. 41
Circuit Diagram ...................................................... 42
Inspections Before Trouble Diagnosis .................... 43
Check Before Engine Is Started ............................. 46
Check at Idle .......................................................... 47
Cruise Test - Part 1 ................................................ 48
Cruise Test - Part 2 ................................................ 50
Cruise Test - Part 3 ................................................ 51Vehicle Speed at Which Gear Shifting Occurs ....... 52
Vehicle Speed at Which Lock-up Occurs/Releases... 52
Symptom Chart ....................................................... 53
TCM Input/Output Signal Reference Values ........... 76
CONSULT-II Function (A/T) .................................... 77
Diagnostic Procedure Without CONSULT-II ........... 89
DTC U1000 CAN COMMUNICATION LINE .............. 91
Description .............................................................. 91
On Board Diagnosis Logic ...................................... 91
Possible Cause ....................................................... 91
DTC Confirmation Procedure ................................. 91
Wiring Diagram — AT — CAN ................................ 92
Diagnostic Procedure ............................................. 93
DTC P0615 START SIGNAL CIRCUIT ..................... 94
Description .............................................................. 94
CONSULT-II Reference Value ................................ 94
On Board Diagnosis Logic ...................................... 94
Possible Cause ....................................................... 94
DTC Confirmation Procedure ................................. 94
Wiring Diagram — AT — STSIG ............................ 95
Diagnostic Procedure ............................................. 96
DTC P0700 TCM ....................................................... 98
Description .............................................................. 98
On Board Diagnosis Logic ...................................... 98
Possible Cause ....................................................... 98
DTC Confirmation Procedure ................................. 98
Diagnostic Procedure ............................................. 98
DTC P0705 PARK/NEUTRAL POSITION SWITCH... 99
Description .............................................................. 99
CONSULT-II Reference Value ................................ 99
On Board Diagnosis Logic ...................................... 99
Possible Cause ....................................................... 99
DTC Confirmation Procedure ................................. 99
Wiring Diagram — AT — PNP/SW .......................100
Diagnostic Procedure ...........................................101
DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) ...............................................103
Description ............................................................103
CONSULT-II Reference Value ..............................103
On Board Diagnosis Logic ....................................103
INDEX FOR DTC
AT-5
D
E
F
G
H
I
J
K
L
MA
B
AT
INDEX FOR DTCPFP:00024
Alphabetical IndexECS00FW4
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer toAT-91
.
Items
(CONSULT- II screen terms)DTC Reference page
A/T 1ST E/BRAKING P1731AT-130
ATF PRES SW 1/CIRC P1841AT-156
ATF PRES SW 3/CIRC P1843AT-158
ATF PRES SW 5/CIRC P1845AT-160
ATF PRES SW 6/CIRC P1846AT-162
A/T INTERLOCK P1730AT-127
A/T TCC S/V FNCTN P0744AT- 11 2
ATF TEMP SEN/CIRC P1710AT- 11 8
CAN COMM CIRCUIT U1000AT- 9 1
D/C SOLENOID/CIRC P1762AT-142
D/C SOLENOID FNCTN P1764AT-144
ENGINE SPEED SIG P0725AT-108
FR/B SOLENOID/CIRC P1757AT-137
FR/B SOLENOID FNCT P1759AT-139
HLR/C SOL/CIRC P1767AT-147
HLR/C SOL FNCTN P1769AT-149
I/C SOLENOID/CIRC P1752AT-132
I/C SOLENOID FNCTN P1754AT-134
L/PRESS SOL/CIRC P0745AT- 11 4
LC/B SOLENOID/CIRC P1772AT-152
LC/B SOLENOID FNCT P1774AT-154
PNP SW/CIRC P0705AT- 9 9
STARTER RELAY/CIRC P0615AT- 9 4
TCC SOLENOID/CIRC P0740AT- 11 0
TCMP0700AT- 9 8
TP SEN/CIRC A/T P1705AT- 11 6
TURBINE REV S/CIRC P1716AT-123
VEH SPD SE/CIR·MTR P1721AT-125
VEH SPD SEN/CIR AT P0720AT-103
AT-6
INDEX FOR DTC
DTC No. Index
ECS00FW5
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer toAT-91
.
DTCItems
(CONSULT- II screen terms)Reference page
P0615 STARTER RELAY/CIRCAT- 9 4
P0700 TCMAT- 9 8
P0705 PNP SW/CIRCAT- 9 9
P0720 VEH SPD SEN/CIR ATAT- 1 0 3
P0725 ENGINE SPEED SIGAT- 1 0 8
P0740 TCC SOLENOID/CIRCAT- 11 0
P0744 A/T TCC S/V FNCTNAT- 11 2
P0745 L/PRESS SOL/CIRCAT- 11 4
P1705 TP SEN/CIRC A/TAT- 11 6
P1710 ATF TEMP SEN/CIRCAT- 11 8
P1716 TURBINE REV S/CIRCAT- 1 2 3
P1721 VEH SPD SE/CIR·MTRAT- 1 2 5
P1730 A/T INTERLOCKAT- 1 2 7
P1731 A/T 1ST E/BRAKINGAT- 1 3 0
P1752 I/C SOLENOID/CIRCAT- 1 3 2
P1754 I/C SOLENOID FNCTNAT- 1 3 4
P1757 FR/B SOLENOID/CIRCAT- 1 3 7
P1759 FR/B SOLENOID FNCTAT- 1 3 9
P1762 D/C SOLENOID/CIRCAT- 1 4 2
P1764 D/C SOLENOID FNCTNAT- 1 4 4
P1767 HLR/C SOL/CIRCAT- 1 4 7
P1769 HLR/C SOL FNCTNAT- 1 4 9
P1772 LC/B SOLENOID/CIRCAT- 1 5 2
P1774 LC/B SOLENOID FNCTAT- 1 5 4
P1841 ATF PRES SW 1/CIRCAT- 1 5 6
P1843 ATF PRES SW 3/CIRCAT- 1 5 8
P1845 ATF PRES SW 5/CIRCAT- 1 6 0
P1846 ATF PRES SW 6/CIRCAT- 1 6 2
U1000 CAN COMM CIRCUITAT- 9 1
AT-34
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
PFP:00004
DTC Inspection Priority ChartECS00FWV
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer toAT-91
.
Fail-safeECS00FWW
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit. In fail-safe mode A/T is fixed in 2nd, 4th or 5th (depending
on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according toAT- 3 7 ,
"WORK FLOW".
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the A/T
and from combination meter so normal driving is possible even if there is a malfunction in one of the systems.
And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear is prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
PNP Switch
In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is disabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” position to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
TROUBLE DIAGNOSIS
AT-39
D
E
F
G
H
I
J
K
L
MA
B
AT
4oPerform all road tests and enter checks in required inspection items.AT- 4 6
4-1.Check Before Engine Is StartedAT- 4 6
oAT- 1 7 7 , "OD OFF Indicator Lamp Does Not Come On"
oPerform self-diagnosis. Enter checks for detected items.AT- 8 0,AT- 8 9
oAT-91, "DTC U1000 CAN COMMUNICATION LINE"
oAT-94, "DTC P0615 START SIGNAL CIRCUIT"
oAT-98, "DTC P0700 TCM"
oAT-99, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
oAT-103, "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
oAT-108, "DTC P0725 ENGINE SPEED SIGNAL"
oAT-110, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
oAT-112, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
oAT-114, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
oAT-116, "DTC P1705 THROTTLE POSITION SENSOR"
oAT-118, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
oAT-123, "DTC P1716 TURBINE REVOLUTION SENSOR"
oAT-125, "DTC P1721 VEHICLE SPEED SENSOR MTR"
oAT-127, "DTC P1730 A/T INTERLOCK"
oAT-130, "DTC P1731 A/T 1ST ENGINE BRAKING"
oAT-132, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
oAT-134, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
oAT-137, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
oAT-139, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
oAT-142, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
oAT-144, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
oAT-147, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
oAT-149, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
oAT-152, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
oAT-154, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
oAT-156, "DTC P1841 ATF PRESSURE SWITCH 1"
oAT-158, "DTC P1843 ATF PRESSURE SWITCH 3"
oAT-160, "DTC P1845 ATF PRESSURE SWITCH 5"
oAT-162, "DTC P1846 ATF PRESSURE SWITCH 6"
4-2.Check at IdleAT- 4 7
oAT- 1 7 7 , "Engine Cannot Be Started in“P”or“N”Position"
oAT- 1 7 8 , "In“P”Position, Vehicle Moves When Pushed"
oAT- 1 7 9 , "In“N”Position, Vehicle Moves"
oAT- 1 8 0 , "Large Shock (“N”to“D”Position)"
oAT- 1 8 2 , "Vehicle Does Not Creep Backward in“R”Position"
oAT- 1 8 4 , "Vehicle Does Not Creep Forward in“D”Position"
4-3.Cruise TestAT- 4 8
Part 1
oAT- 1 8 6 , "
Vehicle Cannot Be Started from D1"
oAT- 1 8 8 , "A/T Does Not Shift: D1®D2"
oAT- 1 9 0 , "A/T Does Not Shift: D2®D3"
oAT- 1 9 2 , "A/T Does Not Shift: D3®D4"
oAT- 1 9 4 , "A/T Does Not Shift: D4®D5"
oAT- 1 9 6 , "A/T Does Not Perform Lock-up"
oAT- 1 9 7 , "A/T Does Not Hold Lock-up Condition"
oAT- 1 9 9 , "Lock-up Is Not Released"
oAT- 1 9 9 , "Engine Speed Does Not Return to Idle"
AT-40
TROUBLE DIAGNOSIS
44-3Part 2AT- 5 0
oAT-186, "Vehicle Cannot Be Started from D1"
oAT-188, "A/T Does Not Shift: D1®D2"
oAT-190, "A/T Does Not Shift: D2®D3"
oAT-192, "A/T Does Not Shift: D3®D4"
Part 3AT- 5 1
oAT-200, "A/T Does Not Shift: 5th Gear®4th Gear"
oAT-202, "A/T Does Not Shift: 4th Gear®3rd Gear"
oAT-203, "A/T Does Not Shift: 3rd Gear®2nd Gear"
oAT-204, "A/T Does Not Shift: 2nd Gear®1st Gear"
oAT-206, "Vehicle Does Not Decelerate by Engine Brake"
oPerform self-diagnosis. Enter checks for detected items.AT- 8 0,AT- 8 9
oAT- 9 1 , "DTC U1000 CAN COMMUNICATION LINE"
oAT- 9 4 , "DTC P0615 START SIGNAL CIRCUIT"
oAT- 9 8 , "DTC P0700 TCM"
oAT- 9 9 , "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
oAT-103, "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
oAT-108, "DTC P0725 ENGINE SPEED SIGNAL"
oAT- 11 0 , "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
oAT- 11 2 , "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
oAT- 11 4 , "DTC P0745 LINE PRESSURE SOLENOID VALVE"
oAT- 11 6 , "DTC P1705 THROTTLE POSITION SENSOR"
oAT- 11 8 , "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
oAT-123, "DTC P1716 TURBINE REVOLUTION SENSOR"
oAT-125, "DTC P1721 VEHICLE SPEED SENSOR MTR"
oAT-127, "DTC P1730 A/T INTERLOCK"
oAT-130, "DTC P1731 A/T 1ST ENGINE BRAKING"
oAT-132, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
oAT-134, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
oAT-137, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
oAT-139, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
oAT-142, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
oAT-144, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
oAT-147, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
oAT-149, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
oAT-152, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
oAT-154, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
oAT-156, "DTC P1841 ATF PRESSURE SWITCH 1"
oAT-158, "DTC P1843 ATF PRESSURE SWITCH 3"
oAT-160, "DTC P1845 ATF PRESSURE SWITCH 5"
oAT-162, "DTC P1846 ATF PRESSURE SWITCH 6"
5oInspect each system for items found to be NG in the self-diagnosis and repair or replace the malfunctioning parts.
6oPerform all road tests and enter the checks again for the required items.AT- 4 6
7oFor any remaining NG items, perform the “Diagnosis Procedure” and repair or replace the malfunctioning
parts. See the chart for diagnosis by symptoms. (This chart also contains other symptoms and inspection pro-
cedures.)AT- 5 3
8oErase the results of the self-diagnostics from TCM.AT- 8 2AT- 9 0
AT-80
TROUBLE DIAGNOSIS
SELF-DIAGNOSTIC RESULT MODE
Operation Procedure
After performing self-diagnosis, place check marks for results on theAT-38, "DIAGNOSTIC WORKSHEET".
Reference pages are provided following the items.
1. PerformAT- 7 9 , "
CONSULT-II SETTING PROCEDURE".
2. Touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation.
Display Items List
X: Applicable, —: Not applicable
BCIA0031E
Items (CONSULT-II
screen terms)Malfunction is detected when...TCM self-diagnosis
Reference page
DTC
CAN COMM CIRCUIT
lWhen a malfunction is detected in CAN communications U1000AT- 9 1
STARTER RELAY/
CIRC
lIf this signal is ON other than in “P” or “N” position, this is
judged to be a malfunction.
(And if it is OFF in “P” or “N” position, this too is judged to
be a malfunction.)P0615AT- 9 4
TCMlTCM is malfunctioning. P0700AT- 9 8
PNP SW/CIRC
lPNP switch 1-4 signals input with impossible pattern
l“P” position is detected from “N” position without any other
position being detected in between.P0705AT- 9 9
VEH SPD SEN/CIR AT
lSignal from vehicle speed sensor A/T (Revolution sensor)
not input due to cut line or the like
lUnexpected signal input during running
lAfter ignition switch is turned ON, unexpected signal input
from vehicle speed sensor MTR before the vehicle starts
movingP0720AT- 1 0 3
ENGINE SPEED SIGlTCM does not receive the CAN communication signal from
the ECM.P0725AT- 1 0 8
TCC SOLENOID/CIRClNormal voltage not applied to solenoid due to cut line,
short, or the likeP0740AT- 11 0
A/T TCC S/V FNCTN
lA/T cannot perform lock-up even if electrical circuit is good.
lTCM detects as irregular by comparing difference value
with slip rotation.P0744AT- 11 2
L/PRESS SOL/CIRC
lNormal voltage not applied to solenoid due to cut line,
short, or the like
lTCM detects as irregular by comparing target value with
monitor value.P0745AT- 11 4
TP SEN/CIRC A/TlTCM does not receive the proper accelerator pedal posi-
tion signals (input by CAN communication) from ECM.P1705AT- 11 6
ATF TEMP SEN/CIRClDuring running, the ATF temperature sensor signal voltage
is excessively high or lowP1710AT- 11 8
TURBINE REV S/CIRC
lTCM does not receive the proper voltage signal from the
sensor.
lTCM detects an irregularity only at position of 4th gear for
turbine revolution sensor 2.P1716AT- 1 2 3
DTC U1000 CAN COMMUNICATION LINE
AT-91
D
E
F
G
H
I
J
K
L
MA
B
AT
DTC U1000 CAN COMMUNICATION LINEPFP:23710
DescriptionECS00FXC
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis LogicECS00FXD
Diagnostic trouble code “U1000 CAN COMM CIRCUIT” with CONSULT-II or 17th judgement flicker without
CONSULT-II is detected when TCM cannot communicate to other control units.
Possible CauseECS00FXE
Harness or connectors
(CAN communication line is open or shorted.)
DTC Confirmation ProcedureECS00FXF
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine and wait for at least 6 seconds.
4. If DTC is detected, go toAT-93, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Start engine and wait for at least 6 seconds.
2. Perform self-diagnosis. Refer toAT-89, "
Diagnostic Procedure Without CONSULT-II".
3. If DTC is detected, go toAT-93, "
Diagnostic Procedure".
BCIA0031E