Page 668 of 969
A86585
Hood Lock Release
Lever ProtectorHood Lock Assy
Radiator AssyRadiator Support
Cushion
Radiator Support
LowerRadiator Support Upper
Fan Shroud
Sub-assy
Temperature Detect
Switch
Radiator Hose Outlet
Radiator Hose Inlet
Oil Cooler
Inlet Hose
Oil Cooler
Outlet Hose
5.0 (51, 44 in.Vlbf)
14 (142, 10)
8.0 (82, 71 in.Vlbf)
x3x5
x3
: Specified torque
N´m (kgf´cm, ft´lbf)
- COOLINGRADIATOR ASSY (3MZ-FE)
16-19
2297 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 669 of 969
A86586
Radiator Tank Upper
Radiator Tank LowerInlet No. 1
Inlet No. 2 ATM Oil CoolerRadiator Core Sub-assy
Radiator Drain
Cock Plug O-ring
O-ring O-ring
O-ring
O-ring
Washer
Washer
8.3 (85, 74 in.Vlbf)
15 (150, 11)
8.3 (85, 74 in.Vlbf)
15 (150, 11)
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part 16-20
- COOLINGRADIATOR ASSY (3MZ-FE)
2298 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 671 of 969
A86562
A86563
16-22
- COOLINGRADIATOR ASSY (3MZ-FE)
2300 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
19. REMOVE RADIATOR ASSY
(a) Disconnect the 2 wire harness connectors.
(b) Remove the radiator from the vehicle.
20. REMOVE RADIATOR SUPPORT CUSHION
(a) Remove the 2 radiator support cushions from the radiator.
21. REMOVE RADIATOR SUPPORT LOWER
(a) Remove the 2 radiator support lowers from the radiator.
22. REMOVE FAN SHROUD SUB-ASSY
(a) Disconnect the temperature detect switch connector.
(b) Remove the 3 bolts, then remove the fan shroud with mo-
tor.
23. REMOVE TEMPERATURE DETECT SWITCH
24. REPLACE RADIATOR ASSY
25. INSTALL FAN SHROUD SUB-ASSY
Torque: 5.0 NVm (51 kgfVcm, 44 in.Vlbf)
26. INSTALL RADIATOR SUPPORT UPPER
Torque: 14 NVm (142 kgfVcm, 10 ftVlbf)
27. INSTALL HOOD LOCK ASSY
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
28. INSTALL AIR CLEANER INLET NO.1 (See page 19-5)
29. INSTALL AIR CLEANER BRACKET (See page 19-5)
30. INSTALL AIR CLEANER ASSY (See page 19-5)
31. INSTALL AIR CLEANER INLET ASSY (See page 19-5)
32. CHECK CONNECTION OF VACUUM HOSE (See page 14-29)
33. ADD ENGINE COOLANT (See page 16-9)
34. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
Page 673 of 969
A86590
A86591
A87087
Core PlateCore Plate
A86592
16-24
- COOLINGRADIATOR ASSY (3MZ-FE)
2302 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
7. REMOVE INLET NO.2
(a) Remove the nut and inlet No. 2.
8. REMOVE ATM OIL COOLER
(a) Remove the 2 nuts and 2 washers, then remove the oil
cooler from the radiator tank.
(b) Remove the 2 O-rings from the oil cooler.
9. INSPECT RADIATOR CORE SUB-ASSY
Check the core plate for damage.
HINT:
If the sides of the core plate groove are deformed, it will
be impossible to reassemble the radiator tank. Therefore,
first correct any deformation with pliers or a similar tool.
Water leakage will result if the bottom of the core plate
groove is damaged or dented. Repair or replace if neces-
sary.
NOTICE:
The radiator can only be recaulked 2 times. After being re-
caulked 2 times, the radiator core must be replaced.
10. INSTALL ATM OIL COOLER
(a) Install the 2 new O-rings to the oil cooler.
(b) Install the oil cooler to the radiator tank.
(c) Install the 2 nuts and 2 washers.
Torque: 8.3 N´m (85 kgf´cm, 74 in.´lbf)
11. INSTALL INLET NO.2
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
12. INSTALL INLET NO.1
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
Page 678 of 969
A85603
Adhesive 17-2
- LUBRICATIONLUBRICATION SYSTEM (3MZ-FE)
2307 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(f) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833-00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(g) Using a deep socket wrench 24 mm, install the oil pres-
sure switch.
Torque: 15 NVm (153 kgfVcm, 11 ftVlbf)
NOTICE:
Do not start the engine within 1 hour of installation.
(h) Connect the oil pressure switch connector.
(i) Check for the engine oil leaks.
Page 679 of 969
170HM-01
A84921
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RH
Engine Moving Control Rod
23 (235, 17)
58 (591, 43)
28 (286, 21)
9.8 (100, 7)
Generator Assy
18 (178, 13)
Engine Under Cover No. 1
Engine Under Cover No. 2
N´m (kgf´cm, ft´lbf)
: Specified torque
Radio Setting Condenser
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-3
2308 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
OIL PUMP ASSY (3MZ-FE)
COMPONENTS
Page 680 of 969
A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
17-4
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2309 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 681 of 969
A78396
8.5 (87, 75 in.Vlbf)
125 (1,275, 92)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2Camshaft Timing
Pulley x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Engine Wire
34 (347, 25)
Timing Belt Idler Sub-assy No. 1
N´m (kgf´cm, ft´lbf)
: Specified torque
8.0 (82, 71 in.Vlbf)
Crankshaft Timing Pulley
Timing Belt Plate
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-5
2310 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
