Page 469 of 969

141JD-01
A78761
RH:
SST
A78762
SSTLH:
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-93
2185 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN ENGINE COOLANT (See page 16-9)
3. REMOVE FRONT WHEEL RH
4. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
5. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
6. REMOVE AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
7. REMOVE EMISSION CONTROL VALVE SET (See page 11-13)
8. REMOVE INTAKE AIR SURGE TANK (See page 11-13)
9. REMOVE IGNITION COIL ASSY
10. REMOVE CYLINDER HEAD COVER SUB-ASSY (See page 14-7)
11. REMOVE FRONT FENDER APRON SEAL RH
12. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
13. REMOVE VANE PUMP V BELT (See page 14-5)
14. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
15. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
16. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
17. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
18. REMOVE TIMING BELT NO.1 COVER
19. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
20. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
21. REMOVE TIMING BELT GUIDE NO.2
22. REMOVE TIMING BELT (See page 14-79)
23. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
24. REMOVE CAMSHAFT TIMING PULLEY
(a) Using SST, remove the bolt and RH timing pulley.
SST 09960- 10010 (09962- 01000, 09963- 01000),
09249-63010
(b) Using SST, remove the bolt and LH timing pulley.
SST 09960-10010 (09962-01000, 09963-01000)
HINT:
Arrange the camshaft timing pulleys (RH and LH sides) so that
they can be returned to the original locations when reassem-
bling.
Page 889 of 969
PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 2 of 9
D.C.C. FUSE INSTALLATION DURING PDS
The D.C.C. fuse has been removed at the assembly plant to reduce parasitic current
draw in transit and storage.
The removed D.C.C. fuse (30 A) is stored in the blank space of the Junction Block in
the engine compartment. The D.C.C. fuse must be reinstalled during Pre±Delivery
Service (PDS) in the dealership as shown below.
Junction Block
Install D.C.C. Fuse (30 A)
Here (Original Location)Remove This Fuse
NOTE:
Removing the D.C.C. fuse cuts off power sources relating to the Dome, ECU±B and
RAD No. 1 fuses.
If the vehicle is stored in the dealership for a long period of time after PDS,
disconnect the negative battery terminal to prevent battery discharge. Refer to TSIB
PG009±02 for battery maintenance information.
ITEM NO. 1:
Introduction
Installation
Procedure
Page 898 of 969

Lexus Supports ASE CertificationPage 1 of 1
Title:
DCC FUSE INSTALLATION DURING PDS
Models:
'05 ± '06 ES 330
Technical Service
Information Bulletin
August 22, 2005
PD032-05
The DCC fuse has been removed at the assembly plant to reduce parasitic current
draw in transit and storage.
2005 ± 2006 model year ES 330 vehicles.
The removed DCC fuse (30A) is stored in the blank space of the Junction Block in
the engine compartment. The DCC fuse must be reinstalled during Pre-Delivery Service
(PDS) in the dealership as shown below.
Junction Block
Install DCC Fuse (30A)
Here (Original Location)Remove This Fuse
NOTE:
Removing the DCC fuse cuts off power sources relating to the DOME, ECU±B, and
RAD No. 1 fuses.
If the vehicle is stored in the dealership for a long period of time after PDS,
disconnect the negative (±) battery terminal to prevent battery discharge. Refer to
TSIB No. PG009±02, ª
Battery Maintenance for In-Stock Vehicles & Pre-Delivery,º for
battery maintenance information.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRE-DELIVERY SERVICE
Introduction
Applicable
Vehicles
Installation
Procedure
Warranty
Information
Page 915 of 969

BATTERY MAINTENANCE FOR IN±STOCK VEHICLES & PRE±DELIVERY ± PG009-02 September 12, 2002
Page 2 of 4
TOOLS & EQUIPMENTMANUFACTURERPART NUMBER
Fast Battery Charger**AssociatedASE6003
Fast Battery Charger**ChristieCAPPDQ
** These tools can be ordered through the Lexus Approved Dealer Equipment program by calling
1±800±368±6787.
NOTE:
The ªFast Battery Chargersº listed above have been tested and approved by Lexus.
These state±of±the±art ªsmartº chargers were designed to charge batteries at an
accelerated rate, without the possibility of damage. Using non±microprocessor
controlled battery chargers for fast charging purposes can damage the battery.
All vehicles are to be inspected according to the procedures listed below using the
MICROPRO 815 battery tester no more than 48 hours prior to customer vehicle delivery.
PRIOR TO TESTING:
If necessary, remove battery surface charge by turning on high beam headlights for 60
seconds, then let battery voltage recover for one minute.
1. Connect test clamps to battery.
(Display will show four zeros
indicating a good connection).
2. For cold battery (<32F) or after
charge test, press TEST MODE key
until appropriate test is selected.
3. Input battery stock number.
NOTE:
Stock number must be used for
warranty cases because you cannot
read the warranty code if CCA/CA
rating is input.
4. Press STK#/Code key to start test.
NOTE:
Stock numbers are listed on the
reference card located in the tester's
cover. Stock numbers can also be
referenced on TIS. The TIS listings
will always have up±to±date
information.
Stock number location in TIS:
1. Go to TIS Home Page.
2. Click on ªDiagnostics.º
3. Click on ªMidtronics Battery Tester
Software.º
4. Click on ªStock Number Chart.º Recommended
Equipment
Inspection
Procedure