2004 SUBARU FORESTER sensor

FU(H4DOTC)-6
FUEL INJECTION (FUEL SYSTEM)
General Description
3. CRANKSHAFT POSITION, CAMSHAFT POSITION AND KNOCK SENSORS
(1) Crankshaft position sensor (4) AVCS camshaft position sensorTightening torque: N⋅m (kgf-m, ft-lb)
(2) Knock sensorT1: 6.4 (0.65, 4.7)
(3) Camshaft position sensorT2: 24 (2.4, 17.4)
FU-00003
T1
(4)
T1
T1T2
T1
(4)
(2)(3)
(1)

FU(H4DOTC)-8
FUEL INJECTION (FUEL SYSTEM)
General Description
(1) Heat shield cover (13) Evaporation hose B (25) Evaporation hose E
(2) Fuel tank band (14) Joint pipe (26) Fuel sub level sensor gasket
(3) Protector LH (15) Evaporation hose C (27) Jet pump filter
(4) Protector RH (16) Evaporation pipe ASSY (28) Fuel sub level sensor
(5) Fuel tank (17) Evaporation pipe (29) Evaporation hose F
(6) Fuel pump gasket (18) Fuel return hose A (30) Evaporation hose G
(7) Fuel pump ASSY (19) Jet pump hose
(8) Fuel level sensor (20) RetainerTightening torque: N
⋅m (kgf-m, ft-lb)
(9) Fuel cut valve gasket (21) Quick connectorT1: 4.4 (0.45, 3.3)
(10) Fuel cut valve (22) Evaporation hose DT2: 7.4 (0.75, 5.4)
(11) Evaporation hose A (23) Fuel pipe ASSYT3: 33 (3.4, 24.3)
(12) Clip (24) Fuel return hose B

FU(H4DOTC)-12
FUEL INJECTION (FUEL SYSTEM)
General Description
C: CAUTION
 Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
 Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
 Keep the disassembled parts in order and pro-
tect them from dust or dirt.
 Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement. Be careful not to burn yourself, because each
part on the vehicle is hot after running.
 Be sure to tighten fasteners including bolts and
nuts to the specified torque.
 Place shop jacks or rigid racks at the specified
points.
 Before disconnecting electrical connectors of
sensors or units, be sure to disconnect the ground
cable from battery.
 Place “NO FIRE” signs near the working area.
 Be careful not to spill fuel on the floor.
D: PREPARATION TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
24082AA230
(Newly adopted tool)CARTRIDGE Troubleshooting for electrical system.
22771AA030 SUBARU SELECT
MONITOR KITTroubleshooting for electrical systems.
 English: 22771AA030 (Without printer)
 German: 22771AA070 (Without printer)
 French: 22771AA080 (Without printer)
 Spanish: 22771AA090 (Without printer)
ST24082AA230
ST22771AA030

FU(H4DOTC)-13
FUEL INJECTION (FUEL SYSTEM)
Throttle Body
2. Throttle Body
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the intercooler. 10, REMOVAL, Intercooler.>
3) Disconnect the connector from the throttle posi-
tion sensor (A) and idle air control solenoid valve
(B) and manifold absolute pressure sensor (C).
4) Disconnect the accelerator cable.
5) Disconnect the engine coolant hoses from throt-
tle body.6) Remove the bolts which secure the throttle body
to intake manifold.B: INSTALLATION
1) Install in the reverse order of removal.
NOTE:
Always use a new gasket.
Tightening torque:
22 N
⋅m (2.2 kgf-m, 16.2 ft-lb)
2) Adjust the accelerator cable play. SP(H4SO)-9, INSTALLATION, Accelerator Control
Cable.>
FU-00009
(A)(B)
(C)
FU-00010
FU-00011
FU-00012
FU-00013

FU(H4DOTC)-15
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
(6) Place the power steering pump on right side
wheel apron.
13) Disconnect the emission hose from PCV valve.
14) Disconnect the engine coolant hoses from
throttle body.
15) Disconnect the brake booster hose.16) Disconnect the pressure hose from intake duct.
17) Disconnect the engine harness connectors
from bulkhead harness connectors.
18) Disconnect the connectors from the engine
coolant temperature sensor (A), oil pressure switch
(B) and crankshaft position sensor (C).
FU-00021
FU-00022
FU-00012
FU-00023
FU-00024
FU-00025
FU-02086
(A)
(B)
(C)
FU-00027

FU(H4DOTC)-16
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
19) Disconnect the knock sensor connector.
20) Disconnect the connector from crankshaft posi-
tion sensor.
21) Disconnect the connector from camshaft posi-
tion sensor.
22) Disconnect the connector from AVCS camshaft
position sensor.23) Disconnect the connector from oil flow control
solenoid valve.
24) Disconnect the connector from ignition coil.
25) Disconnect the engine harness fixed by clip (A)
from bracket.
FU-00028
FU-00029
FU-00059
FU-00061
ME-00711
FU-00030
FU-00031
(A)

FU(H4DOTC)-18
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
4) Connect the connector to the oil pressure switch
(B), crankshaft position sensor (C) and engine
coolant temperature sensor (A).
5) Connect the connector to knock sensor.
6) Connect the connector to crankshaft position
sensor.
7) Connect the connector to camshaft position sen-
sor.8) Connect the connector to AVCS camshaft posi-
tion sensor.
9) Connect the connector to oil flow control sole-
noid valve.
10) Connect the connector to ignition coil.
11) Connect the engine harness with clip (A) to the
bracket.
(A)
(B)
(C)
FU-00027
FU-00028
FU-00029
FU-00059
FU-00061
ME-00711
FU-00030
FU-00031
(A)

FU(H4DOTC)-21
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
C: DISASSEMBLY
1) Remove the fuel pipe protector LH.
NOTE:
Bolt (A) is tightened together with ground cable.
2) Remove the fuel pipe protector RH.
NOTE:
Bolt (A) is tightened together with ground cable.
3) Remove the engine ground cable from intake
manifold.4) Disconnect the connector from the throttle posi-
tion sensor (A), idle air control solenoid valve (B)
and manifold absolute pressure sensor (C).
5) Disconnect the engine harness fixed by clip (D)
from intake manifold.
6) Remove the throttle body from intake manifold.
7) Disconnect the connector from fuel injector.
8) Disconnect the connector from tumble generator
valve actuator.
(A)
FU-00523
FU-00522
(A)
FU-00036
FU-00037
FU-00038
(A)
(B) (C)
(D) (D)
FU-00013
FU-00615
FU-00616