2004 SUBARU FORESTER light

IM-13
IMMOBILIZER (DIAGNOSTIC)
Diagnostics Chart for Immobilizer Warning Light
Step Check Yes No
1 CHECK POWER SUPPLY CIRCUIT.
1) Disconnect the harness connector from key
warning switch.
2) Measure the voltage between key warning
switch harness connector terminal and chassis
ground.
Connector & terminal
(B74) No. 2 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 2.Check the harness
for open or short
between key warn-
ing switch and
fuse.
2 CHECK KEY WARNING SWITCH.
1) Insert the ignition key to the ignition switch.
(OFF or ACC position)
2) Measure the resistance between key warn-
ing switch connector terminals.
Te r m i n a l
No. 1 — No. 2:Is the resistance less than 1
Ω?Go to step 3.Replace the key
warning switch.
3 CHECK KEY WARNING SWITCH.
1) Remove the ignition key from the ignition
switch.
2) Measure the resistance between key warn-
ing switch connector terminals.
Te r m i n a l
No. 1 — No. 2:Is the resistance more than
1 MΩ?Go to step 4.Replace the key
warning switch.
4 CHECK HARNESS BETWEEN KEY WARN-
ING SWITCH AND IMM ECM.
1) Disconnect the harness connector from key
warning switch.
2) Disconnect the harness connector from
IMM ECM.
3) Measure the resistance between key warn-
ing switch harness connector terminal and
IMM ECM harness connector terminal.
Connector & terminal
(B74) No. 1 — (B141) No. 4:Is the resistance less than 10
Ω?Replace the IMM
ECM 37, Immobilizer
Control Module.>
and then replace
all ignition keys
(including the tran-
sponder). Then
perform teaching
operation. Refer to
teaching opera-
tion manual (Pub.
No. S0820GZ).Repair the har-
ness between key
warning switch
and IMM ECM.

SPC-5
SPECIFICATION
Forester
J: WEIGHT
1. LHD MODEL
★: For the option codes, refer to ID section. Option code
★EC K4 KS
Model 2.0 L Non-turbo 2.5 L Non-turbo
Grade 2.0 X 2.5 X
Transmission 5MT 4AT 5MT 4AT 5MT 4AT
Curb weight (C.W.)Front kgf (lb)760
(1,675)775
(1,710)775
(1,710)790
(1,740)780
(1,720)800
(1,765)
Rear kgf (lb)600
(1,325)600
(1,325)595
(1,310)595
(1,310)620
(1,365)620
(1,365)
Total kgf (lb)1,360
(3,000)1,375
(3,035)1,370
(3,020)1,385
(3,050)1,400
(3,085)1,420
(3,130)
Maximum permissi-
ble axle weight
(M.P.A.W.)Front kgf (lb)1,010
(2,225)1,010
(2,225)1,010
(2,225)1,010
(2,225)1,010
(2,225)1,010
(2,225)
Rear kgf (lb)1,035
(2,280)1,035
(2,280)1,035
(2,280)1,035
(2,280)1,035
(2,280)1,035
(2,280)
Maximum permissi-
ble weight (M.P.W.)Total kgf (lb)1,880
(4,140)1,880
(4,140)1,880
(4,140)1,880
(4,140)1,880
(4,140)1,880
(4,140)
OptionSport package base — — — — — —
Aluminum wheel❍❍❍❍❍❍
Front fog light — — — —❍❍
Cruise control — — — —❍❍
High-grade audio — — — — — —
Sport steering — — — — — —
Leather package base — — — — — —
Leather seat, Leather
door trim——————
Navigation system ——————
Air conditioner — —❍❍❍❍
Side airbag — — — — — —
Sunroof — — — — — —
Self-leveling function Rr❍❍————
Cold area pack A — — — — — —
Cold area pack B — — — — — —
Cold area pack C — — — — — —
Cold area pack D❍❍————
Heated mirrors❍❍————
Security system — — — — — —

SPC-6
SPECIFICATION
Forester
★: For the option codes, refer to ID section. Option code
★EC K4
Model2.0 L Turbo
Grade2.0 XT
Transmission 5MT 4AT 5MT 4AT
Curb weight (C.W.)Front kgf (lb) 810 (1,785) 830 (1,830) 815 (1,795) 835 (1,840)
Rear kgf (lb) 620 (1,365) 620 (1,365) 630 (1,390) 630 (1,390)
Total kgf (lb) 1,430 (3,150) 1,450 (3,195) 1,445 (3,185) 1,465 (3,230)
Maximum permissible axle
weight (M.P.A.W.)Front kgf (lb) 1,010 (2,225) 1,010 (2,225) 1,010 (2,225) 1,010 (2,225)
Rear kgf (lb) 1,035 (2,280) 1,035 (2,280) 1,035 (2,280) 1,035 (2,280)
Maximum permissible
weight (M.P.W.)Total kgf (lb)1,950 (4,295) 1,950 (4,295) 1,950 (4,295) 1,950 (4,295)
OptionSport package base — — — —
Aluminum wheel — — — —
Front fog light❍❍❍❍
Cruise control❍❍—❍
High-grade audio — — — —
Sport steering — — — —
Leather package base❍❍❍❍
Leather seat, Leather door trim — — —❍
Navigation system — — — —
Air conditioner❍❍❍❍
Side airbag❍❍❍❍
Sunroof — —❍❍
Self-leveling function Rr❍❍——
Cold area pack A — — — —
Cold area pack B❍❍——
Cold area pack C — — — —
Cold area pack D — — — —
Heated mirrors❍❍——
Security system ————

SPC-7
SPECIFICATION
Forester
2. RHD MODEL
★: For the option codes, refer to ID section. Option code
★EK EK
Model 2.0 L Non-turbo 2.0 L Turbo
Grade 2.0 X 2.0 XT
Transmission 5MT 4AT 5MT 4AT
Curb weight (C.W.)Front kgf (lb) 775 (1,710) 790 (1,740) 815 (1,795) 835 (1,840)
Rear kgf (lb) 600 (1,325) 600 (1,325) 635 (1,400) 635 (1,400)
Total kgf (lb) 1,375 (3,035) 1,390 (3,065) 1,450 (3,195) 1,470 (3,240)
Maximum permissible axle
weight (M.P.A.W.)Front kgf (lb) 1,010 (2,225) 1,010 (2,225) 1,010 (2,225) 1,010 (2,225)
Rear kgf (lb) 1,035 (2,280) 1,035 (2,280) 1,035 (2,280) 1,035 (2,280)
Maximum permissible
weight (M.P.W.)Total kgf (lb)1,880 (4,145) 1,880 (4,145) 1,950 (4,300) 1,950 (4,300)
OptionSport package base ————
Aluminum wheel❍❍——
Front fog light — —❍❍
Cruise control — —❍❍
High-grade audio ————
Sport steering ————
Leather package base — —❍❍
Leather seat, Leather door trim — —❍❍
Navigation system ————
Air conditioner❍❍❍❍
Side airbag — —❍❍
Sunroof — —❍❍
Self-leveling function Rr❍❍❍❍
Cold area pack A❍❍——
Cold area pack B ————
Cold area pack C — —❍❍
Cold area pack D ————
Heated mirrors❍❍❍❍
Security system — —❍❍

SPC-8
SPECIFICATION
Forester
★: For the option codes, refer to ID section. Option code
★KA
Model 2.5 L Non-turbo 2.5 L Turbo
Grade 2.5 X 2.5 XS 2.5 XT
Transmission 5MT 4AT 5MT 4AT 5MT 4AT
Curb weight (C.W.)Front kgf (lb)765
(1,685)785
(1,730)760
(1,675)780
(1,720)815
(1,795)835
(1,840)
Rear kgf (lb)610
(1,345)610
(1,345)605
(1,335)605
(1,335)610
(1,345)610
(1,345)
Total kgf (lb)1,375
(3,030)1,395
(3,075)1,365
(3,010)1,385
(3,055)1,425
(3,140)1,445
(3,185)
Maximum permissi-
ble axle weight
(G.A.L.R.)Front kgf (lb)1,010
(2,225)1,010
(2,225)1,010
(2,225)1,010
(2,225)1,010
(2,225)1,010
(2,225)
Rear kgf (lb)1,035
(2,280)1,035
(2,280)1,035
(2,280)1,035
(2,280)1,035
(2,280)1,035
(2,280)
Maximum permissi-
ble weight (G.V.M.)Total kgf (lb)1,950
(4,300)1,950
(4,300)1,950
(4,300)1,950
(4,300)1,950
(4,300)1,950
(4,300)
OptionSport package base — — — — — —
Aluminum wheel — — — — — —
Front fog light — —❍❍❍❍
Cruise control❍❍❍❍❍❍
High-grade audio — — — — — —
Sport steering — — — —❍❍
Leather package base — — — —❍❍
Leather seat, Leather
door trim——————
Navigation system ——————
Air conditioner❍❍❍❍❍❍
Side airbag — — — — — —
Sunroof — — — — — —
Self-leveling function Rr — —❍❍❍❍
Cold area pack A — — — — — —
Cold area pack B — — — — — —
Cold area pack C — — — — — —
Cold area pack D — — — — — —
Heated mirrors — — — — — —
Security system — — — — — —

SPC-9
SPECIFICATION
Forester
3. OPTION
Option Front kgf (lb) Rear kgf (lb) Total kgf (lb)
Sport package base 0.1 (0.2) 0.4 (0.9) 0.5 (1.1)
Aluminum wheel15 IN−6.5 (−14.3)−6.5 (−14.3)−13.0 (−28.6)
16 IN−7.3 (−16.1)−7.3 (−16.1)−14.6 (−32.2)
Front fog light 0.7 (1.5)−0.1 (−0.2) 0.6 (1.3)
Cruise control 1.5 (3.3) 0.2 (0.5) 1.7 (3.8)
High-grade audio 0.8 (1.8) 0.4 (0.9) 1.2 (2.7)
Sport steering 0.2 (0.5) 0.1 (0.2) 0.3 (0.7)
Leather package base 0.0 (0.0) 0.0 (0.0) 0.0 (0.0)
Leather seat, Leather door trim 1.2 (2.6) 3.0 (6.6) 4.2 (9.2)
Navigation system−1.7 (−3.7)−0.8 (−1.8)−2.5 (−5.5)
Air conditioner 16.9 (37.3)−1.4 (−3.1) 15.5 (34.2)
Side airbag 2.0 (4.4) 2.4 (5.3) 4.4 (9.7)
Sunroof 3.5 (7.7) 13.2 (29.1) 16.7 (36.8)
Self-leveling function RrNon-turbo 0.1 (0.2) 3.0 (6.6) 3.1 (6.8)
Turbo 0.1 (0.2) 3.1 (6.8) 3.2 (7.0)
Cold area pack A 0.1 (0.2) 0.2 (0.5) 0.3 (0.7)
Cold area pack B 0.1 (0.2) 0.3 (0.7) 0.4 (0.9)
Cold area pack C 0.1 (0.2) 0.3 (0.7) 0.4 (0.9)
Cold area pack D 0.0 (0.0) 0.0 (0.0) 0.0 (0.0)
Heated mirrors 0.0 (0.0) 0.0 (0.0) 0.0 (0.0)
Security system 0.3 (0.7) 0.3 (0.7) 0.6 (1.4)

RM-6
RECOMMENDED MATERIAL
Recommended Materials
8. ADHESIVES
Use the adhesives shown in the table below, or equivalent.
Grease MT main shaft FX 2200 clutch grease 000040901 —
Clutch master cylinder
push rodSlicolube G-40M 004404003 —
 Gear shift lever
 Select lever
 Clutch operating cyl-
inder
 Accelerator pedal
 Clutch pedal
 Brake pedal
 Hill holder
 Clutch bearing
 Clutch release lever
 Steering shaft bear-
ingSUNLIGHT2 003602010 —
Steering gearbox Valiant grease M-2 003608001 —
Disc brake Niglube RX-2 K0779GA102 —
 Drum brake
 Drum brake wheel
cylinderMolykote No. 7439 003602001 —
 Brake pad
Brake shoeMolykote AS-880N K0777YA010 —
Front axle AARi One luber C — —
Front axle AC HTBJ — —
Rear axle BJ Molylex No. 2 003601001 —
Rear axle EBJ NTG2218 — —
Rear axle DOJ VU-3A702 23223GA050 —
 Water pump
Door latch
Door strikerSlicolube G-30M 004404002 —
Adhesive Application point Recommended Item number Alternative
Adhesive Windshield and body Dow Automotive’s
Adhesive: Gurit-ESSEX
Betaseal 1502 or equivalent
Glass primer: Betawipe VP
04604 or Betawipe 5001
Paint surface primer: Betap-
rime 5402——
Soft vinyl Cemedine 540 — 3M’s EC-776 EC-847 or EC-1022
(Spray type)
Momentary sealant Cemedine 3000 — Armstrong’s Eastman 910
Inner rearview mirror
baseREPAIR KIT IN MR 65029FC000 — Grease Application point Recommended Item number Alternative

PI-3
PRE-DELIVERY INSPECTION
Pre-delivery Inspection
B: PDI PROCEDURE
Follow the procedures shown in the table below.
Static Checks Just After Vehicle Receipt
Step Check point
1. Appearance check (1) If the vehicle is covered with protective coating, visually check the vehicle
body for damage and dents. If the protective coating has been removed,
visually check the body paints for small areas of damage or stains.
(2) Visually check the glass and light lenses for any damage and cracks or
excessive gaps to the body sheet metal.
(3) Visually check the plated parts for any damage.
2. Tire check (1) Check the tires for damage, abnormal conditions, and dents on the
wheels.
(2) Check the tire air pressure.
3. Fuse installation If the vehicle is about to be delivered to the customer, attach a room light
fuse.
4. Connection of air conditioner harness If the vehicle is about to be delivered to the customer, connect the air condi-
tioner harness.
5. Check the doors for lock/unlock and open/close
operations.(1) Using the key, check if the door can be locked and unlocked normally.
(2) Open and close all doors to see that there are no abnormal conditions.
6. Operation check of double lock Check that the double lock operates normally.
7. Operation check of the child safety lock system. Check the child safety lock system operates normally.
8. Check the rear gate for lock/unlock and open/
close operations.(1) Check if the rear gate can be unlocked normally from the emergency
door.
(2) Open and close the rear gate to see that there are no abnormal condi-
tions.
(3) Operate the power door locking switch to check that the rear gate is
locked and unlocked normally.
9. Operation check of fuel lid opener lock release
leverOperate the fuel lid opener to check that the fuel lid is unlocked normally.
10. Accessory check Check that the following accessories are provided:
 Owner’s manual
 Warranty booklet
 Service booklet
 Spare key
Jack
Tool set
 Spare tire
11. Operation check of hood lock release system Operate the hood lock release lever to check that the hood opens normally.
12. Battery Check the battery for any abnormal conditions such as rust and trace of bat-
tery fluid leaks.
13. Brake fluid Check the fluid amount.
14. Engine oil Check the oil amount.
15. Transmission fluid (1) Check the fluid amount.
(2) For AT, check the front differential oil.
16. AT front differential oil Check the AT front differential oil amount.
17. Coolant Check the coolant amount.
18. Clutch fluid Check the clutch fluid amount.
19. Window washer fluid Check the window washer fluid amount.
20. Hood latch check Check that the hood is closed and latched securely.
21. Keyless entry system Check that the keyless entry system operates normally.
22. Security system Check that the security system operates normally.
23. Seat (1) Check the seat surfaces for smears or dirt.
(2) Check the seat installation conditions and functionality.
24. Seat belt Check the seat belt installation conditions and functionality.
25. Wheel alignment Check that the wheel alignments are properly adjusted.