2004 SUBARU FORESTER engine

FU(H4SO)-15
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
(7) Place the power steering pump on the right
side wheel apron.
8) Disconnect the spark plug cords from the spark
plugs.
9) Disconnect the PCV hose from the intake mani-
fold.
10) Disconnect the engine coolant hose (A) from
the throttle body.
11) Disconnect the brake booster hose.12) Remove the air cleaner case stay RH and en-
gine harness bracket, and disconnect the engine
harness connectors from the bulkhead harness
connectors.
13) Disconnect the connectors from the engine
coolant temperature sensor.
14) Disconnect the knock sensor connector.
15) Disconnect the connector from the crankshaft
position sensor.
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FU-00141
FU-00361
(A)(A)
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FU(H4SO)-17
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
2) Connect the fuel hoses.
3) Connect the EGR pipe to intake manifold.
Tightening torque:
34 N
⋅m (3.4 kgf-m, 24.6 ft-lb)
4) Connect the connector to the camshaft position
sensor.
5) Connect the connector to the oil pressure switch.6) Connect the connector to the crankshaft position
sensor.
7) Connect the knock sensor connector.
8) Connect the connectors to the engine coolant
temperature sensor.
9) Install the air cleaner case stay RH and engine
harness bracket, and connect the engine harness
connectors to the bulkhead connectors.
(A) Fuel delivery hose
(B) Fuel return hose
(C) Evaporation hose
(B) (A)
(C)
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FU(H4SO)-18
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
10) Connect the brake booster hose.
11) Connect the engine coolant hose (A) to the
throttle body.
12) Connect the PCV hose to the intake manifold.
13) Connect the spark plug cords to the spark
plugs.
14) Install the power steering pump and reservoir
tank to bracket.
(1) Install the reservoir tank to bracket.(2) Connect the connector to the power steering
pump switch.
(3) Tighten the bolts which install power steer-
ing pump bracket.
Tightening torque:
22 N
⋅m (2.2 kgf-m, 15.9 ft-lb)
(4) Install the power steering pipes onto the
right side intake manifold protector.
(5) Install the front side V-belt. ME(H4SO)-43, INSTALLATION, V-belt.>
FU-00143
FU-00361
(A)(A)
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FU(H4SO)-19
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
(6) Install the resonator chamber.
Tightening torque:
33 N
⋅m (3.4 kgf-m, 24.3 ft-lb)
15) Connect the accelerator cable (A). SP(H4SO)-9, INSTALLATION, Accelerator Control
Cable.>
16) Connect the cruise control cable (B). (With cruise
control models)
17) Install the air intake duct and air cleaner case.
Duct.> Cleaner Case.>
18) Connect the connector to the fuel pump relay.19) Connect the battery ground cable to battery.
C: DISASSEMBLY
1) Disconnect the engine ground terminal from the
intake manifold.
2) Disconnect the connector from the ignition coil &
ignitor assembly.
3) Remove the ignition coil & ignitor assembly.
4) Remove the throttle body. 13, REMOVAL, Throttle Body.>
5) Remove the EGR valve. REMOVAL, EGR Valve.>IN-00044
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(B)
(A)
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FU(H4SO)-20
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
6) Disconnect the pressure regulator vacuum hose
from the intake manifold.
7) Remove the fuel pipe protector LH.
8) Remove the fuel pipe protector RH.
9) Disconnect the connectors from the fuel injec-
tors.10) Disconnect the connector from the purge con-
trol solenoid valve.
11) Disconnect the air by-pass hose from the purge
control solenoid valve.
12) Remove the harness bands (A) and harness
bracket (B) which hold engine harness onto the in-
take manifold.
13) Remove the engine harness from the intake
manifold.
14) Remove the purge control solenoid valve.
15) Remove the bolt which installs injector pipe on
the intake manifold as shown in figure.
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FU-00266
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(A)
(A)
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FU(H4SO)-23
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
8) Tighten the two bolts which install the fuel pipe
assembly on the left side of intake manifold.
Tightening torque:
6.4 N
⋅m (0.7 kgf-m, 4.7 ft-lb)
9) Install the purge control solenoid valve.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 13.7 ft-lb)
10) Connect the hoses to the purge control sole-
noid valve.
NOTE:
Connect the evaporation hose as shown in the fig-
ure.
11) Install the engine harness onto the intake man-
ifold.
Tightening torque:
16 N
⋅m (1.6 kgf-m, 11.8 ft-lb)12) Connect the connectors to the fuel injectors
and purge control solenoid valve.
13) Hold the engine harness by harness band (A)
and harness bracket (B).
NOTE:
Do not use harness band on harnesses where they
are supposed to be protected by the fuel pipe pro-
tector.
14) Install the fuel pipe protector RH.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 13.7 ft-lb)
15) Install the fuel pipe protector LH.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 13.7 ft-lb)
(A) To fuel pipe
(B) To intake manifold
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A
B
FU-00517(B)(A)
(A)
(A)
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FU(H4SO)-24
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
16) Connect the pressure regulator vacuum hose
to the intake manifold.
17) Install the EGR valve. INSTALLATION, EGR Valve.>
18) Install the throttle body to the intake manifold.
Body.>
19) Install the ignition coil and ignitor assembly.
20) Connect the connector to the ignition coil and
ignitor assembly.
21) Install the engine ground terminal to the intake
manifold.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 13.7 ft-lb)
E: INSPECTION
Make sure the fuel pipe and fuel hoses are not
cracked and that connections are tight.
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FU(H4SO)-25
FUEL INJECTION (FUEL SYSTEM)
Engine Coolant Temperature Sensor
4. Engine Coolant Temperature
Sensor
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the air intake duct and air cleaner as-
sembly. take Duct.> Cleaner Case.>
3) Disconnect the connector from the engine cool-
ant temperature sensor.
4) Remove the engine coolant temperature sensor.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
18 N
⋅m (1.8 kgf-m, 13.0 ft-lb)
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