Page 2720 of 3870
Fig. 10: Identifying Special Tool
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor
Page 2721 of 3870
Required Special Tool
:
MD998770: Oxygen sensor wrench
REMOVAL SERVICE POINT << A >>HEATED OXYGEN SENSOR REMOVAL Use special tool MD998770 to remove the oxygen sensor.
Fig. 11: Using Special Tool (MD998770) To Remove Oxygen Sensor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor
Page 2722 of 3870
>>A<< HEATED OXYGEN SENSOR INSTALLATIONUse special tool MD998770 to install the oxygen sensor.
Fig. 12: Using Special Tool (MD998770) To Install Oxygen Sensor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION Check the following points; replace the part if a problem is found. EXHAUST MANIFOLD CHECK 1. Check for dama
ge or crackin
g of an
y part.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor
Page 2723 of 3870
2. Using a straight edge and a feeler gauge, check for distortion of the cylinder
head installation surface.
Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch) EXHAUST PIPE AND MAIN MUFFLER REMOVAL AND INSTALLATION Fig. 13: Removing And Installing Exhaust Pipe And Main Muffler
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor
Page 2724 of 3870
Fig. 14: Fastener Tightening Specifications (1 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor
Page 2725 of 3870
Fig. 15: Fastener Tightening Specifications (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATION SERVICE SPECIFICATION ITEM
STANDARD
VALUE
LIMIT
Manifold distortion of the installation surface
mm (in)
0.15 (0.006) or less
0.20
(0.008)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor
Page 2815 of 3870
2004 STEERING
Power Steering - Endeavor
GENERAL DESCRIPTION Power steering has been adopted in all vehicles to make the steering system easier
to handle.
A 4-spoke steering wheel is used. A steering column has a shock absorbing mechanism and a tilt steering
mechanism. A rack and pinion steering gear is used. An oil pump responsive to engine RPM is used, which, with tuning for a rigid
gear box mount, improves steering stability at high speeds. The separate plastic resin oil reservoir reduces weight and makes fluid level
checking easier.
Fig. 1: Identifying Power Steering Components
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
POWER STEERING DIAGNOSIS
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2818 of 3870
1. With the engine running (hydraulic operation), set the front wheels
straight ahead.
2. Slightly move the steering wheel in both directions, and measure the play
on the steering wheel circumference before the wheels start to move.
Limit: 30 mm (1.2 inch)
3. If the free play exceeds the limit, set the steering wheel straight ahead with
the engine stopped. Apply approximately 5 N (1.1 pound) to the steering
circumference and check the play.
Standard value (steering wheel play with engine stopped): 10 mm (0.4
inch) or less
Q: Does the play exceed the standard value?
YES: Remove the steering gear box (Refer to POWER STEERING
GEAR BOX AND LINKAGE
) and check the total pinion torque (Refer
to STEERING GEAR TOTAL PINION TORQUE CHECK
). Then go
to Step 3.
NO
: Go to Ste
p 3.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
