Page 1428 of 3870
3. Install the oil pan to the bottom of the cylinder block.
portion A in the illustration.
NOTE: Be sure to install the oil pan quickly while the sealant is
wet (within 15 minutes).
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1429 of 3870
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1430 of 3870
Fig. 104: Installing Oil Pan To Bottom Of Cylinder
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Tighten the upper oil pan bolts in the sequence shown.
Tightening torque: 9.0+/-3.0 N.m (80+/-26 in-lb)
Fig. 105: Tightening Upper Oil Pan Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>G<< OIL PAN, LOWER INSTALLATION 1. Clean both gasket surfaces of the upper and lower oil pans.
2. Apply a 4 mm (0.2 inch) diameter bead of sealant (Mitsubishi Genuine Parts
number MD970389 or e
quivalent
) to the lower oil
pan.
NOTE: After installation, keep the sealed area away from the oil
and coolant for approximately one hour.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1431 of 3870
Apply sealant as indicted by the broken line in the illustration; the grooves
must be traced and the bolt holes must be surrounded with a bead of sealant.
3. Install the lower oil pan to the upper oil pan. NOTE: Be sure to install the oil pan quickly while the sealant is
wet (within 15 minutes).
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1432 of 3870
Fig. 106: Identifying Bolt Hole And Groove And Install The Lower Oil Pan To The Upper Oil Pan
Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1433 of 3870
4. Tighten the lower oil pan bolts in the sequence shown.
Tightening torque: 11+/-1 N.m (95+/-9 in-lb)
Fig. 107: Identifying Lower Oil Pan Bolts In Standard Sequence
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>H<< DRAIN PLUG GASKET INSTALLATION NOTE: After installation, keep the sealed area away from oil for
approximately one hour.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1434 of 3870
Install the drain plug gasket in the direction shown.
CAUTION: If the gasket is installed in the wrong direction, oil
leaks will occur.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1435 of 3870
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor