2004 ISUZU TF SERIES torque

2B-14 SHEET METAL








Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)

Bolt : B,C
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)

Bolt : D,E,H,I
Torque N
m(kgf
m/lb
ft)
54 (5.5
/ 40)

NOTE :
Discard used the mounting bolts D,E,H,I shown in the
figure and install new one.

2B-16 SHEET METAL








Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)

Bolt : B,C
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)

Bolt : D,G,H
Torque N
m(kgf
m/lb
ft)
54 (5.5
/ 40)

NOTE :
Discard used the mounting bolts D,G,H shown in the
figure and install new one.

2B-18 SHEET METAL






Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)

Bolt : B,C/D
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)

RTW32BSH000401






Bolt : E-1
Torque N
m(kgf
m/lb
ft)
116 (11.8
/ 85)

Bolt : E-2
Torque Nm(kgfm/lbft)
168 (17.1
/ 124)


Bolt : F,H,I
Torque Nm(kgfm/lbft)
54 (5.5
/ 40)

NOTE :
Discard used the mounting bolts G,H shown in the figure
and install new one.

0A-2 GENERAL INFORMATION
GENERAL REPAIR INSTRUCTIONS
1. Park the vehicle on level ground and chock the front or rear wheels before lifting the vehicle.
2. Raise the vehicle with a jack set against the axle or the frame.
3. Support the vehicle on chassis stands.
4. Use covers on the vehicle body, seats, and floor to prevent damage and/or contamination.
5. Disconnect the grounding cable from the battery before performing service operations.

This will prevent cable damage or burning due to short circuiting.
6. Handle brake fluid and antifreeze solution with great care.

Spilling these liquids on painted surfaces will damage the paint.
7. The use of the proper tool(s) and special tool(s) where specified is essential to efficient, reliable, and safe
service operations.
8. Always use genuine ISUZU replacement parts.
9. Discard used cotter pins, gaskets, O-rings, oil seals, lock washers, and self-locking nuts at disassembly.
Normal function of these parts cannot be guaranteed if they are reused.
10. Prepare new cotter pins, gaskets, O-rings, oil seals, lock washers, and self-locking nuts for installation.
11. Keep the disassembled parts neatly in groups.
This will facilitate smooth and correct reassembly.
12. Keep fixing nuts and bolts separate.
Fixing nuts and bolts vary in hardness and design according to installation position.
13. Clean all parts before inspection or reassembly.
14. Clean the oil ports and other openings with compressed air to make certain that they are free from dirt and
obstructions.
15. Lubricate the rotating and sliding faces of all moving parts with oil or grease before installation.
16. Use the recommended liquid gasket to prevent leakage.
17. Carefully observe all nut and bolt torque specifications.
18. When removing or replacing parts that require refrigerant to the discharged from the Air conditioning system, be
sure to use the Vehicle Refrigerant Recovery and Recycling Equipment (VRRRE) to recover and recycle R134a,
to promote the movement for the protection of the ozone layer covering the earth.
19. Check and recheck your work. No service operation is complete until you have done this.

GENERAL INFORMATION 0A-3

NOTES ON THE FORMAT OF THIS MANUAL
1. Find the applicable Section by referring to the index at the front of the Workshop Manual binder.
2. The following technical service information is included in this Section:


Identification


Maintenance schedules


Recommended Iubricants


Recommended fuels


Oil viscosity charts
3. Individual Sections of this Workshop Manual are divided into the following categories:


Main data and specifications


Torque specifications


Recommended liquid gasket


Loctite application procedure


Servicing


Removal and installation


Disassembly


Inspection and repair


Reassembly


Troubleshooting
4. Each "Major Components" page of this Workshop Manual has an exploded view of the applicable area.
A brief explanation of the notation used follows:

0A-4 GENERAL INFORMATION
5. Below is a sample of the Workshop Manual text following the " Major Components " page.
A brief explanation of the notation used follows:


6. The following symbols appear throughout the Workshop Manual.

They tell you at a glance the type of service operation to perform.

........
Removal ........
Adjustment
........
Installation ........
Cleaning
........
Disassembly ........
Important operation requiring extra care
........
Reassembly ........
Specified torque
........
Alignment ........
ISUZU special tool(s) required or recommended
........
Directional indication ........
Other special tool(s) required or recommended
........
Inspection ........
Lubrication (Oil)
........
Measurement ........
Lubrication (Grease)
........
Torque Angle Method ........
Liquid gasket application

GENERAL INFORMATION 0A-9

CONVERSION TABLE
TABLE OF CONTENTS
PAGE
Length ............................................................................................................................... 0A- 9
Area ................................................................................................................................... 0A-11
Volume .............................................................................................................................. 0A-11
Mass.................................................................................................................................. 0A-13
Pressure ........................................................................................................................... 0A-14
Torque............................................................................................................................... 0A-15
Temperature ..................................................................................................................... 0A-16


LENGTH

MILLIMETERS TO INCHES
mm in. mm in. mm in. mm in. 1 0.0394 26 1.0236 51 2.0079 76 2.9921 2 0.0787 27 1.0630 52 2.0472 77 3.0315 3 0.1181 28 1.1024 53 2.0866 78 3.0709 4 0.1575 29 1.1417 54 2.1260 79 3.1102 5 0.1969 30 1.1811 55 2.1654 80 3.1496 6 0.2362 31 1.2205 56 2.2047 81 3.1890 7 0.2756 32 1.2598 57 2.2441 82 3.2283 8 0.3150 33 1.2992 58 2.2835 83 3.2677 9 0.3543 34 1.3386 59 2.3228 84 3.307110 0.3937 35 1.3780 60 2.3622 85 3.346511 0.4331 36 1.4173 61 2.4016 86 3.385812 0.4724 37 1.4567 62 2.4409 87 3.425213 0.5118 38 1.4961 63 2.4803 88 3.464614 0.5512 39 1.5354 64 2.5197 89 3.503915 0.5906 40 1.5748 65 2.5591 90 3.543316 0.6299 41 1.6142 66 2.5984 91 3.582717 0.6693 42 1.6535 67 2.6378 92 3.622018 0.7087 43 1.6929 68 2.6772 93 3.661419 0.7480 44 1.7323 69 2.7165 94 3.700820 0.7874 45 1.7717 70 2.7559 95 3.740221 0.8268 46 1.8110 71 2.7953 96 3.779522 0.8661 47 1.8504 72 2.8346 97 3.818923 0.9055 48 1.8898 73 2.8740 98 3.858324 0.9449 49 1.9291 74 2.9134 99 3.897625 0.9843 50 1.9685 75 2.9528 100 3.9370 101 3.9764 111 4.3701 121 4.7638 131 5.1575102 4.0157 112 4.4094 122 4.8031 132 5.1968103 4.0551 113 4.4488 123 4.8425 133 5.2362104 4.0945 114 4.4882 124 4.8819 134 5.2756105 4.1339 115 4.5276 125 4.9213 135 5.3150106 4.1732 116 4.5669 126 4.9606 136 5.3543107 4.2126 117 4.6063 127 5.0000 137 5.3937108 4.2520 118 4.6457 128 5.0394 138 5.4331109 4.2913 119 4.6850 129 5.0787 139 5.4724
INCHES TO MILLIMETERS
in. mm in. mm 1/64 0.3969 33/64 13.0969 1/32 0.7938 17/32 13.4938 3/64 1.1906 35/64 13.89061/16 1.5875 9/16 14.2875 5/64 1.9844 37/64 14.6844 3/32 2.3813 19/32 15.0813 7/64 2.7781 39/64 15.47811/8 3.1750 5/8 15.8750 9/64 3.5719 41/64 16.2719 5/32 3.9688 21/32 16.6688 11/64 4.3656 43/64 17.06563/16 4.7625 11/16 17.4625 13/64 5.1594 45/64 17.8594 7/32 5.5563 23/32 18.2563 15/64 5.9531 47/64 18.65311/4 6.3500 3/4 19.0500 17/64 6.7469 49/64 19.4469 9/32 7.1438 25/32 19.8438 19/64 7.5406 51/64 20.24065/16 7.9375 13/16 20.6375 21/64 8.3344 53/64 21.0344 11/32 8.7313 27/32 21.4313 23/64 9.1281 55/64 21.82813/8 9.5250 7/8 22.2250 25/64 9.9219 57/64 22.6219 13/32 10.3188 29/32 23.0188 27/64 10.7156 59/64 23.41567/16 11.1125 15/16 23.8125 29/64 11.5094 61/64 24.2094 15/32 11.9063 31/32 24.6063 31/64 12.3031 63/64 25.00311/2 12.7000 1 25.4000

GENERAL INFORMATION 0A-15
TORQUE

FOOT POUNDS TO KILOGRAMMETERS
ft. lbs. 0 1 2 3 4 5 6 7 8 9 ft. lbs. kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - 0.138 0.277 0.415 0.553 0.691 0.830 0.968 1.106 1.244 - 10 1.383 1.521 1.659 1.797 1.936 2.074 2.212 2.350 2.489 2.627 10 20 2.765 2.903 3.042 3.180 3.318 3.456 3.595 3.733 3.871 4.009 20 30 4.148 4.286 4.424 4.562 4.700 4.839 4.977 5.115 5.253 5.392 30 40 5.530 5.668 5.807 5.945 6.083 6.221 6.360 6.498 6.636 6.774 40 50 6.913 7.051 7.189 7.328 7.466 7.604 7.742 7.881 8.019 8.157 50 60 8.295 8.434 8.572 8.710 8.848 8.987 9.125 9.263 9.401 9.540 60 70 9.678 9.816 9.954 10.093 10.231 10.369 10.507 10.646 10.784 10.922 70 80 11.060 11.199 11.337 11.475 11.613 11.752 11.890 12.028 12.166 12.305 80 90 12.442 12.581 12.719 12.858 12.996 13.134 13.272 13.410 13.549 13.687 90 100 13.826 13.964 14.102 14.240 14.379 14.517 14.655 14.793 14.932 15.070 100

KILOGRAMMETERS TO FOOT POUNDS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. - 7.23 14.47 21.70 28.93 36.17 43.40 50.63 57.86 65.10 - 10 72.33 79.56 86.80 94.03 101.26 108.50 115.73 122.96 130.19 137.43 10 20 144.66 151.89 159.13 166.36 173.59 180.83 188.06 195.29 202.52 209.76 20 30 217.00 224.22 231.46 238.69 245.92 253.16 260.39 267.62 274.85 282.09 30 40 289.32 296.55 303.79 311.02 318.25 325.49 332.72 339.95 347.18 354.42 40 50 361.65 368.88 376.12 383.35 390.58 397.82 405.05 412.28 419.51 426.75 50 60 433.98 441.21 448.45 455.68 462.91 470.15 477.38 484.61 491.84 499.08 60 70 506.31 513.54 520.78 528.01 535.24 542.48 549.71 556.94 564.17 571.41 70 80 578.64 585.87 593.11 600.34 607.57 614.81 622.04 629.27 636.50 643.74 80 90 650.97 658.20 665.44 672.67 679.90 687.14 694.37 701.60 708.83 716.07 90 100 723.30 730.53 737.77 745.00 752.23 759.47 766.70 773.93 781.16 788.40 100

KILOGRAMMETERS TO NEWTONMETERS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m - - 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 - 10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10 20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20 30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30 40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40 50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50 60 588.40 589.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60 70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70 80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80 90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90 100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.50 1049.31 1059.12 1068.92 100

NEWTONMETERS TO KILOGRAMMETERS
N-m 0 10 20 30 40 50 60 70 80 90 N-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 - 100 10.197 11.217 12.236 13.256 14.276 15.296 16.315 17.335 18.355 19.374 100 200 20.394 21.414 22.433 23.453 24.473 25.493 26.512 27.532 28.552 29.571 200 300 30.591 31.611 32.630 33.650 34.670 35.690 36.710 37.729 38.749 39.768 300 400 40.789 41.808 42.827 43.847 44.867 45.887 46.906 47.926 48.946 49.965 400 500 50.986 52.005 53.024 54.044 55.064 56.084 57.103 58.123 59.143 60.162 500 600 61.183 62.202 63.221 64.241 65.261 66.281 67.300 68.320 69.340 70.359 600 700 71.380 72.399 73.418 74.438 75.485 76.478 77.497 78.517 79.537 80.556 700 800 81.577 82.596 83.615 84.635 85.655 86.675 87.694 88.714 89.734 90.753 800 900 91.774 92.793 93.812 94.832 95.852 96.872 97.891 98.911 99.931 100.950 900 1000 101.972 102.990 104.009 105.029 106.049 107.069 108.088 109.108 110.128 111.147 1000