2004 ISUZU TF SERIES torque

7A4-82 UNIT REPAIR (JR405E)
244L300001


21.Oil pan

Install a new gasket and the oil pan.

Tighten the bolts to the specified torque.
Torque: 8 N 


m (69 Ib 


in)

47INH-SW01

22.Inhibitor switch

Secure the inhibitor switch (1) by hand-tightening the 2
bolts.

Use the inhibitor switch set plate to align the neutral
holes (manual shaft and inhibitor switch).
Turn the inhibitor switch to adjust it.
Inhibitor switch set plate: 5-8840-2763-0
NOTE:
Inhibitor switch adjustment is very important.
If the inhibitor switch is not correctly adjusted, the
automatic transmission will not function normally.

Tighten the 2 inhibitor switch bolts to the specified
torque.

UNIT REPAIR (JR405E) 7A4-83
Torque: 5.5 N
 m (48 Ib
 in)

Remove the holding fixture from the transmission case.



RTW47ASH001001

23.Speed sensor and turbine sensor

Apply ATF to the new O-rings and install them the speed
sensor (2) and the turbine sensor (3).

Install the speed sensor and the turbine sensor. Tighten
the bolt to the specified torque.
Torque: 6 N
 m (52 Ib
 in)
24.Torque converter

Pour the new ATF into the torque converter.

Shake the torque converter to thoroughly clean the
inside.

Drain the ATF from the torque converter.

Pour the new ATF into the torque converter.
NOTE:
If significant amounts of foreign material (clutch facing,
metallic fragments, etc.) are found in the automatic
transmission at time of disassembly, the existing torque
converter must be replaced with a new one.


RTW47ASH000901


Install the torque converter.

Measure the torque converter end play (A).
If the measured value is greater than the specified
minimum, the torque converter is correctly installed.
Torque converter end pay (Minimum): 67 mm (2.64
in)

UNIT REPAIR (JR405E) 7A4-85

SERVICE STANDARD (Cont’d)
Number of coil 4.8
Outside diameter mm (in) 11.2 (0.441)
Free length mm (in) 22.3 (0.878)
Return spring
Linear diameter mm (in) 1.1 (0.043)
Number of drive / driven plate 5/5
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and retaining plate clearance mm (in) 1.0 – 1.4 (0.039 – 0.055)
5.4 (0.213)
5.6 (0.220)
5.8 (0.228)
6.0 (0.236)
6.2 (0.244)
Available 2-4 brake retaining plate thickness mm (in)
6.4 (0.252)
Number of coil 10.2
Outside diameter mm (in) 6.9 (0.272)
Free length mm (in) 22.5 (0.886)
2-4 brake
Return spring
Linear diameter mm (in) 1.1 (0.043)
Output shaft Seal ring clearance mm (in) 0.10 – 0.25 (0.0039 – 0.0098)
Total end play mm (in) 0.25 – 0.55 (0.0098 – 0.0217)
1.4 (0.055)
1.6 (0.063)
1.8 (0.071)
2.0 (0.079)
2.2 (0.087)
Total end play
Available oil pump bearing race thickness mm (in)
2.4 (0.094)
Torque converter end play mm (in) 67.0 (2.638)