2004 INFINITI FX35 pg power

DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
SRS-55
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Revision: 2004 November 2004 FX35/FX45
DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN
VEHICLE
When disposing of a vehicle, deploy air bag module and seat belt pre-tensioners while they are mounted in
vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner, ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes.
2. Disconnect air bag module and seat belt pre-tensioner connector.
3. Connect deployment tool [SST: KV99106400 (J38381)] to air bag module.
For front passenger air bag module, attach deployment tool adapter (SST: J38381-65) to the tool connec-
tor. For side air bag module, attach deployment tool adapter [SST: KV99108300 (J38381-35)]. For driver
air bag module, side curtain air bag module and seat belt pre-tensioner, attach deployment tool adapter
(SST: J38381-80).
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one air bag module or seat belt pre-tensioner
at a time.
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module and
seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a plastic bag
before disposal.
CAUTION:

Never apply water to a deployed air bag module or seat belt
pre-tensioner.

Be sure to wear gloves when handling a deployed air bag
module or seat belt pre-tensioner.

No poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale gas since it
irritates the throat and can cause choking.

Do not disassemble air bag module and seat belt pre-ten-
sioner.

Air bag module and seat belt pre-tensioner cannot be
reused.

Wash your hands clean after finishing work.
SRS006-C
SBF276H

TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION TF
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B
TF
Revision: 2004 November 2004 FX35/FX45
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
Service Notice .......................................................... 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Troubleshooting Chart ..................................... 7
TRANSFER FLUID ..................................................... 8
Replacement ............................................................ 8
DRAINING ............................................................. 8
FILLING ................................................................. 8
Inspection ................................................................. 8
FLUID LEAKAGE AND FLUID LEVEL .................. 8
AWD SYSTEM ............................................................ 9
Power Transfer Diagram .......................................... 9
System Description .................................................. 9
DESCRIPTION ...................................................... 9
ELECTRIC CONTROLLED COUPLING ............. 10
AWD CONTROL UNIT ........................................ 10
AWD WARNING LAMP ........................................ 11
System Diagram ...................................................... 11
COMPONENTS FUNCTION DESCRIPTION ..... 12
CAN Communication .............................................. 12
SYSTEM DESCRIPTION .................................... 12
TROUBLE DIAGNOSIS ............................................ 13
Fail-Safe Function .................................................. 13
How to Perform Trouble Diagnosis ........................ 13
BASIC CONCEPT ............................................... 13
Location of Electrical Parts ..................................... 14
Circuit Diagram ...................................................... 15
Wiring Diagram — AWD — .................................... 16
Trouble Diagnosis Chart for Symptoms ................. 19
AWD Control Unit Input/Output Signal Reference
Values .................................................................... 19AWD CONTROL UNIT INSPECTION TABLE ..... 19
CONSULT-II Function (ALL MODE AWD/4WD) ..... 21
FUNCTION .......................................................... 21
CONSULT-II SETTING PROCEDURE ................ 21
SELF-DIAG RESULT MODE ............................... 21
DATA MONITOR MODE ...................................... 23
ACTIVE TEST MODE ......................................... 24
AWD CONTROL UNIT PART NUMBER ............. 24
TROUBLE DIAGNOSIS FOR SYSTEM .................... 25
Power Supply Circuit For AWD Control Unit ........... 25
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 25
DIAGNOSTIC PROCEDURE .............................. 25
AWD Control Unit ................................................... 26
DIAGNOSTIC PROCEDURE .............................. 26
ABS System ........................................................... 26
DIAGNOSTIC PROCEDURE .............................. 26
AWD Solenoid ........................................................ 27
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 27
DIAGNOSTIC PROCEDURE .............................. 27
COMPONENT INSPECTION .............................. 29
AWD Actuator Relay ............................................... 30
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 30
DIAGNOSTIC PROCEDURE .............................. 30
Engine Control Signal ............................................. 31
DIAGNOSTIC PROCEDURE .............................. 31
CAN Communication Line ...................................... 31
DIAGNOSTIC PROCEDURE .............................. 31
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 32
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned To ON ............................. 32
DIAGNOSTIC PROCEDURE .............................. 32
AWD Warning Lamp Does Not Turn OFF Several
Seconds After Engine Started ................................ 32
DIAGNOSTIC PROCEDURE .............................. 32
Heavy Tight-corner Braking Symptom Occurs
When The Vehicle Is Driven And The Steering
Wheel Is Turned Fully To Either Side After The

TF-4
PRECAUTIONS
Revision: 2004 November 2004 FX35/FX45
Service NoticeADS000RJ

After overhaul refill the transfer with new transfer fluid.

Check the fluid level or replace the fluid only with the vehicle parked on level ground.

During removal or installation, keep inside of transfer clear of dust or dirt.

Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern.
Fitting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause
longitudinal vibration.

Disassembly should be done in a clean work area.

Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.

Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.

All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.

Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.

Gaskets, seals and O-rings should be replaced any time when the transfer is disassembled.

In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.

Observe the specified torque when assembling.

Clean and flush the parts sufficiently and blow-dry them.

Be careful not to damage sliding surfaces and mating surfaces.

Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transfer.
Wiring Diagrams and Trouble DiagnosisADS000RK
When you read wiring diagrams, refer to the following:

GI-15, "How to Read Wiring Diagrams".

PG-3, "POWER SUPPLY ROUTING CIRCUIT".
When you perform trouble diagnosis, refer to the following:

GI-11, "How to Follow Trouble Diagnoses".

GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident".

TF-6
PREPARATION
Revision: 2004 November 2004 FX35/FX45
Commercial Service ToolsADS000SA
ST30022000
(—)
Drift
a: 110 mm (4.33 in) dia.
b: 56 mm (2.20 in) dia.
c: 46 mm (1.81 in) dia.
Installing front drive shaft front bearing

Installing main shaft into rear case
ST30914000
(—)
Drift
a: 98 mm (3.86 in) dia.
b: 51 mm (2.01 in) dia.
c: 40 mm (1.57 in) dia.

Installing front drive shaft rear bearing
ST30613000
(—)
Drift
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.

Installing main shaft oil seal into front case Tool number
(Kent-Moore No.)
Tool nameDescription
ZZA0978D
ZZA0978D
ZZA1000D
Tool nameDescription
Power tool

Loosening nuts and bolts
PBIC0190E

AWD SYSTEM
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Revision: 2004 November 2004 FX35/FX45
AWD SYSTEMPFP:41650
Power Transfer DiagramADS000RV
System DescriptionADS000RW
DESCRIPTION

Electronic control allows optimal distribution of torque to front/rear wheels to match road conditions.

Makes possible stable driving, with no wheel spin, on snowy roads or other slippery surfaces.

On roads which do not require AWD, it contributes to improved fuel economy by driving in conditions close
to rear-wheel drive.

Sensor inputs determine the vehicle's turning condition, and in response tight cornering/braking are con-
trolled by distributing optimum torque to front wheels.
NOTE:

When driving, if there is a large difference between front and rear wheel speed which continues for a long
time, fluid temperature of drive system parts becomes too high and AWD warning lamp flashes rapidly.
(When AWD warning lamp flashes, vehicle changes to rear-wheel drive conditions.) Also, optional distri-
bution of torque sometimes becomes rigid before lamp flashes rapidly, but it is not malfunction.

If AWD warning lamp is flashing rapidly, stop vehicle and allow it to idle for some time. Flashing will stop
and AWD system will be restored.

When driving, AWD warning lamp may flash slowly if there is a significant difference in diameter of the
tires. At this time, vehicle performance is not fully available and cautious driving is required. (Continues
until engine is turned OFF.)

If the warning lamp flashes slowly during driving but remains OFF after engine is restarted, the system is
normal. If it again flashes slowly after driving for some time, vehicle must be inspected.

When the difference of revolution speed between the front and rear wheel with AUTO mode the shift occa-
sionally changes to direct 4-wheel driving conditions automatically. This is not malfunction.
SDIA1611E

TF-10
AWD SYSTEM
Revision: 2004 November 2004 FX35/FX45
ELECTRIC CONTROLLED COUPLING
Operation principle
1. AWD control unit supplies command current to electric controlled coupling (AWD solenoid).
2. Control clutch is engaged by electromagnet and torque is detected in control clutch.
3. The cam operates in response to control clutch torque and applies pressure to main clutch.
4. Main clutch transmits torque to front wheels according to pressing power.

Transmission torque to front wheels is determined according
to command current.
AWD CONTROL UNIT

Controls distribution of drive power between rear-wheel drive
(0:100) and AWD (50:50) conditions according to signals from
sensors.

Self-diagnosis can be done with CONSULT-II.
SDIA2270E
SDIA1844E
SDIA2273E

TROUBLE DIAGNOSIS
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Revision: 2004 November 2004 FX35/FX45
Trouble Diagnosis Chart for SymptomsADS000S3
If AWD warning lamp turns ON, perform self-diagnosis. Refer to TF-21, "SELF-DIAG RESULT MODE" .
NOTE:
Light tight-corner braking symptom may occur depending on driving conditions. This is not malfunction.
AWD Control Unit Input/Output Signal Reference ValuesADS000S4
AWD CONTROL UNIT INSPECTION TABLE
Specifications with CONSULT-II
Symptom Condition Check items Reference page
AWD warning lamp does not turn ON when
the ignition switch is turned to ON.
(AWD warning lamp check)Ignition switch: ONCAN communication line
TF-32
Unified meter and A/C amp.
Unified meter control unit
AWD warning lamp does not turn OFF sev-
eral seconds after engine started.Engine runningCAN communication line
TF-32
Power supply and ground for AWD con-
trol unit
Unified meter and A/C amp.
Unified meter control unit
AWD solenoid
AWD actuator relay (integrated in AWD
control unit)
Wheel sensor
Heavy tight-corner braking symptom occurs
when the vehicle is driven and the steering
wheel is turned fully to either side after the
engine is started. (See NOTE.)

While driving

Steering wheel is
turned fully to either
sidesCAN communication line
TF-34Accelerator pedal position signal
AWD solenoid
Mechanical malfunction of electric con-
trolled coupling (clutch sticking etc.)
Vehicle does not enter AWD mode even
though AWD warning lamp turned to OFF.While drivingAWD solenoid
TF-35
Mechanical malfunction of electric con-
trolled coupling (Mechanical engage-
ment of clutch is not possible.)
While driving, AWD warning lamp flashes
rapidly. (When flashing in approx. 1 minute
and then turning OFF.)
Rapid flashing: 2 times/secondWhile drivingProtection function is activated due to
heavy load to electric controlled cou-
pling. (AWD system is not malfunction-
ing. Also, optional distribution of torque
sometimes becomes rigid before lamp
flashes rapidly, but it is not malfunction.)TF-36
While driving, AWD warning lamp flashes
slowly. (When continuing to flash until turn-
ing ignition switch OFF)
Slow flashing: 1 time/2 seconds
While driving

Vehicle speed: 20 km/h
(12 MPH) or moreTire size is different between front and
rear of vehicle.TF-36
Monitored item [Unit] Content Condition Display value
FR RH SENSOR [km/h] or [mph]Wheel speed (Front wheel
right)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of ±10%)
FR LH SENSOR [km/h] or [mph]Wheel speed (Front wheel
left)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of ±10%)

TF-20
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*: The values are changed by throttle opening and engine speed.RR RH SENSOR [km/h] or [mph]Wheel speed (Rear wheel
right)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of ±10%)
RR LH SENSOR [km/h] or [mph]Wheel speed (Rear wheel
left)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of ±10%)
BATTERY VOLT [V]Power supply voltage for
AWD control unitIgnition switch: ON Battery voltage
THRTL POS SEN [%] Throttle opening conditionWhen depressing accelerator pedal
(Value rises gradually in response to
throttle position.)0 - 100%
ETS SOLENOID [A]Monitored value of current at
AWD solenoidEngine running

At idle speedApprox. 0.000A
Engine running

When depressing accelerator
pedalApprox. 0.000 - 2.400A*
STOP LAMP SW [ON/OFF]Condition of brake pedal
operationBrake pedal: Depressed ON
Brake pedal: Released OFF
ENG SPEED SIG [RUN/STOP] Condition of engine runningEngine stopped
(Engine speed: Less than 400 rpm)STOP
Engine running
(Engine speed: 400 rpm or more)RUN
ETS ACTUATOR [ON/OFF]Operating condition of AWD
actuator relay (integrated in
AWD control unit)Engine stopped (Ignition
switch: ON)OFF
Engine running ON
4WD WARN LAMP [ON/OFF] AWD warning lamp conditionAWD warning lamp: ON ON
AWD warning lamp: OFF OFF
4WD MODE MON [AUTO] Control status of AWD Engine running AUTO
DIS-TIRE MONI [mm]Improper size tire installed
conditionVehicle running with normal size tire
installed0-4 mm
Vehicle running with improper size
tire installed (Front/rear tire size dif-
ference, wear condition)4-8 mm, 8- mm
P BRAKE SW [ON/OFF] Condition of parking brakeParking brake operated ON
Parking brake not operated OFF Monitored item [Unit] Content Condition Display value