
TROUBLE DIAGNOSIS
TF-23
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Revision: 2004 November 2004 FX35/FX45
DATA MONITOR MODE
Operation Procedure
1. Perform “CONSULT-II SETTING PROCEDURE”. Refer to TF-21, "CONSULT-II SETTING PROCEDURE"
.
2. Touch “DATA MONITOR”.
3. Select from “SELECT MONITOR ITEM”, screen of data monitor mode is displayed.
NOTE:
When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS.
Also, any malfunction detected while in this mode will be displayed at real time.
Display Item List
×: Standard –: Not applicable
Monitored item (Unit)Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
FR RH SENSOR [km/h] or [mph]×××Wheel speed calculated by front wheel
sensor RH signal is displayed.
FR LH SENSOR [km/h] or [mph]×××Wheel speed calculated by front wheel
sensor LH signal is displayed.
RR RH SENSOR [km/h] or [mph]×××Wheel speed calculated by rear wheel
sensor RH signal is displayed.
RR LH SENSOR [km/h] or [mph]×××Wheel speed calculated by rear wheel
sensor LH signal is displayed.
BATTERY VOLT [V] – –×Power supply voltage for AWD control unit
THRTL POS SEN [%] – –×Throttle opening status is displayed.
ETS SOLENOID [A] – –×Monitored value of current at AWD sole-
noid
STOP LAMP SW [ON/OFF] – –×Stop lamp switch signal status via CAN
communication line is displayed.
ENG SPEED SIG [RUN/STOP] – –×Engine status is displayed.
ETS ACTUATOR [ON/OFF] – –×Operating condition of AWD actuator relay
(integrated in AWD control unit) is dis-
played.
4WD WARN LAMP [ON/OFF] – –×Control status of AWD warning lamp is dis-
played.
4WD MODE SW [AUTO] – –×AWD lock switch is not equipped, but dis-
played.
4WD MODE MON [AUTO] – –×Control status of AWD is displayed.
DIS-TIRE MONI [mm] – –×Improper size tire installed condition is dis-
played.
P BRAKE SW [ON/OFF] – –×Parking switch signal status via CAN com-
munication line is displayed.
Voltage [V] – –×The value measured by the voltage probe
is displayed.
Frequency [Hz] – –×
The value measured by the pulse probe is
displayed. DUTY-HI (high) [%] – –×
DUTY-LOW (low) [%] – –×
PLS WIDTH-HI [msec] – –×
PLS WIDTH-LOW [msec] – –×

TROUBLE DIAGNOSIS FOR SYSTEM
TF-25
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Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SYSTEMPFP:00000
Power Supply Circuit For AWD Control UnitADS000SX
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
DIAGNOSTIC PROCEDURE
1. CHECK POWER SUPPLY
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Turn ignition switch “ON”. (Do not start engine.)
4. Check voltage between AWD control unit harness connector ter-
minals and ground.
5. Turn ignition switch “OFF”.
6. Check voltage between AWD control unit harness connector ter-
minals and ground.
OK or NG
OK >> GO TO 2.
NG >> Check the following. If any items are damaged, repair or
replace damaged parts.
10A fuse [No. 12 or 21, located in the fuse block (J/B)]
Harness for short or open between battery and AWD control unit harness connector terminal 9
Harness for short or open between ignition switch and AWD control unit harness connector ter-
minal 7
Ignition switch. Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .
Monitored item [Unit] Condition Display value (Approx.)
BATTERY VOLT [V] Ignition switch: ON Battery voltage
Connector Terminal (Wire color) Voltage (Approx.)
M927 (G/R) - Ground
Battery voltage
9 (G/W) - Ground
SDIA2319E
Connector Terminal (Wire color) Voltage (Approx.)
M927 (G/R) - Ground 0V
9 (G/W) - Ground Battery voltage
SDIA2320E

TF-26
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2004 November 2004 FX35/FX45
2. CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Check continuity between AWD control unit harness connector
M92 terminals 10 (B), 11 (B) and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
3. CHECK DTC
Start engine.
Does AWD warning lamp turn OFF?
YES >>INSPECTION END
NO >> Perform the self-diagnosis, repair or replace damaged parts. Refer to TF-21, "
SELF-DIAG
RESULT MODE" .
AWD Control UnitADS000SY
DIAGNOSTIC PROCEDURE
Check the following if “CONTROLLER FAILURE [C1201]” is displayed in self-diagnostic results of CON-
SULT-II.
1. PERFORM SELF-DIAGNOSIS
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Touch “ERASE”.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Perform the self-diagnosis again.
Is the
“CONTROLLER FAILURE [C1201]” displayed?
YES >> Replace AWD control unit. Refer to TF-38, "AWD CONTROL UNIT" .
NO >>INSPECTION END
ABS SystemADS000SZ
DIAGNOSTIC PROCEDURE
Check the following if “ABS SYSTEM [C1203]” is displayed in self-diagnostic results of CONSULT-II.
1. CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Perform self-diagnosis with ABS actuator and electric unit (control unit). Refer to BRC-27, "
SELF-DIAGNO-
SIS" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.Continuity should exist.
SDIA1883E

TF-28
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2004 November 2004 FX35/FX45
1. CHECK AWD SOLENOID SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out the value of “ETS SOLENOID”.
*: The values are changed by throttle opening and engine speed.
OK or NG
OK >> GO TO 6.
NG >> GO TO 2.
2. CHECK POWER SUPPLY
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Turn ignition switch “ON”. (Do not start engine.)
4. Check voltage between AWD control unit harness connector ter-
minal 9 and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or
replace damaged parts.
10A fuse [No. 21, located in the fuse block (J/B)]
Harness for short or open between battery and AWD
control unit harness connector terminal 9
3. CHECK AWD SOLENOID CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Check resistance between AWD control unit harness connector
terminals 1 and 2.
OK or NG
OK >> GO TO 6.
NG >> GO TO 4.
Condition Display value
Engine runningAt idle speed Approx. 0.000A
When depressing accelerator
pedalApprox. 0.000 - 2.400A*
SDIA1885E
Connector Terminal (Wire color) Voltage (Approx.)
M92 9 (G/W) - Ground Battery voltage
SDIA1884E
Connector Terminal (Wire color) Resistance (Approx.)
M92 1 (L/W) - 2 (L/OR) (Ground) 2.45 Ω
SDIA1928E

TROUBLE DIAGNOSIS FOR SYSTEM
TF-29
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Revision: 2004 November 2004 FX35/FX45
4. CHECK AWD SOLENOID
1. Turn ignition switch “OFF”.
2. Disconnect transfer assembly harness connector.
3. Check resistance between transfer assembly harness connector
F43 terminals 1 and 2.
OK or NG
OK >> GO TO 5.
NG >> AWD solenoid is malfunctioning. Replace electric con-
trolled coupling. Refer to TF-45, "
Disassembly and
Assembly" .
5. CHECK HARNESS BETWEEN AWD CONTROL UNIT AND AWD SOLENOID
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector and transfer assembly harness connector.
3. Check continuity between the following terminals.
–AWD control unit harness connector M92 terminal 1 (L/W) and
transfer assembly harness connector F43 terminal 1 (W).
–AWD control unit harness connector M92 terminal 2 (L/OR) and
transfer assembly harness connector F43 terminal 2 (P).
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6. CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-19, "
AWD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >> GO TO 7.
NG >> Check AWD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
7. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >>INSPECTION END
NG >> Replace AWD control unit.
COMPONENT INSPECTION
1. Turn ignition switch “OFF”.
2. Disconnect transfer assembly harness connector. 1 - 2 : Approx. 2.45Ω
SDIA2162E
1 (L/W) - 1 (W) : Continuity should exist.
2 (L/OR) - 2 (P) : Continuity should exist.
SDIA2163E

TROUBLE DIAGNOSIS FOR SYMPTOMS
TF-33
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Revision: 2004 November 2004 FX35/FX45
2. CHECK AWD CONTROL UNIT POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Turn ignition switch “ON”. (Do not start engine.)
4. Check voltage between AWD control unit harness connector ter-
minals and ground.
5. Turn ignition switch “OFF”.
6. Check voltage between AWD control unit harness connector ter-
minals and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or
replace damaged parts.
10A fuse [No. 12 or 21, located in the fuse block (J/B)]
Harness for short or open between battery and AWD control unit harness connector terminal 9
Harness for short or open between ignition switch and AWD control unit harness connector ter-
minal 7
Ignition switch. Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .
3. CHECK AWD CONTROL UNIT GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Check continuity between AWD control unit harness connector
M92 terminals 10 (B), 11 (B) and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
Connector Terminal (Wire color) Voltage (Approx.)
M927 (G/R) - Ground
Battery voltage
9 (G/W) - Ground
SDIA2319E
Connector Terminal (Wire color) Voltage (Approx.)
M927 (G/R) - Ground 0V
9 (G/W) - Ground Battery voltage
SDIA2320E
Continuity should exist.
SDIA1883E

WT-2
PREPARATION
Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsAES000JI
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsAES000JJ
Tool number
(Kent-Moore No.)
Tool nameDescription
(J45295)
Transmitter activation toolID registration
SEIA0462E
Tool name Description
Power tool Removing wheel nuts
PBIC0190E

WT-14
TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
Control Unit Input/Output Signal StandardAES000NU
Standards using a circuit tester and oscilloscope.
( ): Wire color
ID Registration ProcedureAES000NV
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL
This procedure must do after replace transmitter or low tire pressure warning control unit.
1. Turn ignition switch “OFF”.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Touch “AIR PRESSURE MONITOR”, “WORK SUPPORT” and “ID REGIST”.
NOTE:
If “AIR PRESSURE MONITOR” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC)
Circuit" .
4. With the transmitter activation tool (J-45295) pushed against the
front-left transmitter position of the tire air valve, press the button
then keep 5 seconds.
5. Register the IDs in order from FR LH, FR RH, RR RH or RR LH. When ID registration of each wheel has
been completed, a buzzer sounds and hazard warning lamp blinks.
6. After completing all ID registrations, press “END” to complete the procedure.
NOTE:
Be sure to register the IDs in order from FR LH, FR RH, RR RH, to RR LH, or the self-diagnostic results dis-
play will not function properly.
Measurement terminal
Item Operation or condition
+–
8 (G)
GroundTire pressure warning check
switchAlways Approx. 5 V
9 (L) Data line (CAN H) — —
11 (LG/R) Ignition switch ACC — Battery voltage (Approx. 12 V)
12 (R/W) Battery power supply Always Battery voltage (Approx. 12 V)
20 (B) GND — Approx. 0 V
21 (R) Data line (CAN L) — —
22 (G/Y) HazardHazard lamp switch OFF Battery voltage (Approx. 12 V)
Hazard lamp switch ON Approx. 0 V
24 (G/R) Ignition switch ON — Battery voltage (Approx. 12 V)
25 Antenna — —
SEIA0460E
Activation tire position Buzzer Hazard warning lamp CONSULT-II
Front LH Once
2 times flashing“YET”
↓
“DONE” Front RH 2 times
Rear RH 3 times
Rear LH 4 times