2003 TOYOTA AVENSIS Insulator

260DP±01
F44614
Front Shock Absorber with Coil Spring
Front Stabilizer Link Assy LH
47 (479, 35)
220 (2,240, 162)
74 (755, 55)
19 (194, 14)
Speed Sensor
Front LH
Front Flexible Hose
Front Suspension Support Dust Cover LH
Front Suspension Support Sub±assy LH
Front Suspension
Support LH Dust Seal
Front Coil Spring
Seat Upper LH
Front Axle Assy
Front Coil Spring Insulator Upper LH
Front Coil Spring LH
N
m (kgf
cm, ft
lbf) : Specified torque

Non±reusable part
Front Spring
Bumper LH
Front Coil
Spring Insulator
Lower LH
Shock Absorber
Assy Front LH
39 (398, 29)


26±2
±
FRONT SUSPENSION FRONT SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION
COMPONENTS
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F44615
Rack & Pinion Power
Steering Gear Assy
49 (500, 36)
Tie Rod End Sub±assy LH
Front Stabilizer Link Assy RH
Transverse Engine
Engine Mounting Insulator
Front Stabilizer Link Assy LH
Front Suspension
Crossmember Sub±assy
Front Suspension
Member Body Mounting
Stopper FR
133 (1,360, 98)
137 (1,400, 101)
Body Mounting Stopper Rear
52 (530, 38)
80 (816, 59)
74 (755, 55)
Front Suspension
Member Brace
Rear LH
80 (816, 59)
133 (1,360, 98)
Cotter Pin
49 (500, 36)
89 (908, 66)
Front Suspension Arm
Sub±assy Lower No.1 LH
80 (816, 59)
133 (1,360, 98)
80 (816, 59)
Front Suspension
Member Brace
Rear RH
133 (1,360, 98)
137 (1,400, 101)
N
m (kgf
cm, ft
lbf) : Specified torque

Nblt

Non±reusable part

Engine Mounting Member
Sub±assy Center
96 (979, 71)
±
FRONT SUSPENSION FRONT SUSPENSION
26±3
AVENSIS REPAIR MANUAL (RM1018E)
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C95317
C86742
C87504
C95318
±
FRONT SUSPENSION FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1
LH (ATM)26±17
AVENSIS REPAIR MANUAL (RM1018E)
10. REMOVE FRONT SUSPENSION MEMBER B RACE
REAR LH
(a) Support the front suspension crossmember sub±assy
with a transmission jack.
(b) Remove the 4 bolts and front suspension member brace rear LH.
(c) Remove the front suspension member body mounting
stopper rear from the front suspension member brace
rear LH.
11. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH
HINT:
Remove the RH side by the same procedures as the LH side.
12. SEPARATE FRONT SUSPENSION CROSSMEMBERSUB±ASSY
(a) w/ HID: Disconnect the height control sensor (Front) connector.
(b) Remove the 3 bolts and 3 nuts, disconnect the transverse
engine engine mounting insulator and engine mounting
member sub±assy center from the front suspension
crossmember sub±assy.
(c) Remove the 2 nuts and 2 front suspension member body mounting stoppers front.
(d) Lower the transmission jack, remove the front suspension crossmember sub±assy.
13. REMOVE FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH
(a) Remove the 2 bolts, nut and lower suspension arm sub±
assy lower No.1 LH from the front suspension crossmem-
ber sub±assy.
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C95735SST

C95736




G24415
Rear shock
absorber
cushion
No.1 Rear
suspension
support
assy LH
G23869
F40128
SST
27±10
±
REAR SUSPENSION REAR SHOCK ABSORBER WITH COIL SPRING
AVENSIS REPAIR MANUAL (RM1018E)
15. REMOVE SHOCK ABSORBER ASSY REAR LH
(a) Using SST, compress the coil rear spring. SST 09727±30021 (09727±00010, 09727±00021,
09727±00031)
NOTICE:
Do not use an impact wrench. It will damage the SST.
(b) Using a 6 mm hexagon wrench to hold the piston rod, re- move the nut.
(c) Remove the rear shock absorber cushion washer No.1.
(d) Remove the rear suspension support assy LH.
(e) Remove the rear spring front bracket sub±assy LH.
(f) Remove the rear shock absorber cushion No.1.
(g) Remove the rear spring bumper No.1 LH.
(h) Remove the rear coil spring insulator upper LH.
(i) Remove the coil rear spring.
16. INSPECT SHOCK ABSORBER ASSY REAR LH
(a) Compress and extend the shock absorber rod and check for unusual resistance or unusual sound during the op-
eration.
If there is any malfunction, replace the shock absorber assy
rear LH with a new one.
17. INSTALL SHOCK ABSORBER ASSY REAR LH
(a) Using SST, compress the coil rear spring. SST 09727±30021 (09727±00010, 09727±00021,
09727±00031)
NOTICE:
Do not use an impact wrench. It will damage the SST.
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G24416
C96135
Front23.7

C95738
G23866
G23865
±
REAR SUSPENSION REAR SHOCK ABSORBER WITH COIL SPRING
27±11
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install the coil rear spring to the shock absorber assy rear
LH.
NOTICE:
Fit the lower end of the coil rear spring into the gap of the
spring lower seat.
(c) Install the rear spring bumper No.1 LH and rear suspen- sion support assy LH.
(d) Set the rear coil spring insulator upper LH to the rear spring front bracket sub±assy LH.
(e) Position the rear spring front bracket sub±assy LH with rear coil spring insulator upper LH as shown in the illustra-
tion.
HINT:
Place the RH side on the symmetric position to the illustration.
(f) Install the rear suspension support assy LH and rear shock absorber cushion washer No.1.
(g) Temporarily tighten a new center nut.
(h) Remove the SST.
(i) Recheck the direction of the spring bracket.
(j) Using a 6 mm hexagon wrench to hold the piston rod, tighten a new nut.
Torque: 56 N
m (571 kgf
cm, 41 ft
lbf)
18. INSTALL REAR SHOCK ABSORBER WITH COIL SPRING
(a) Install the 3 nuts. Torque: 80 N
m (816 kgf
cm, 59 ft
lbf)
(b) Install the rear shock absorber with coil spring, and tem- porarily tighten the bolt and nut.
NOTICE:
When installing the bolt, tighten the bolt temporarily with
the nut fixed.
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270E0±01

G26285
w/ Height Control Sensor:
5.8 (59, 51 in.
lbf)
80 (816, 59)
Rear Suspension Member Sub±assy
Rear Shock Absorber
Cushion Washer No.1
Coil Rear Spring
Rear Coil Spring Insulator Upper LH
Rear Spring Bumper No.1 LH
Rear Suspension Support Assy LH
Rear Spring Front Bracket
Sub±assy LH
Rear Shock
Absorber Cushion No.1
Lower Control Arm Assy RH
Rear Shock Absorber
Assy LH
160 (1,632, 118)
110 (1,122, 81)
65 (663, 48)
Rear Suspension
Support Stopper
Rear Suspension Arm
Bracket Assy LH
Rear Suspension
Arm Bush No.1
Camber Adjust Cam Assy
Rear Suspension Arm Assy No.1 LH
74 (755, 55)
105 (1,071, 77)
44 (449, 32)
74 (755, 55)
74 (755, 55)
Parking Brake Cable Assy No.3
5.0 (51, 44 in.
lbf)Rear Axle Carrier Sub±assy LH
Skid Control Sensor Wire
74 (755, 55)
Upper Control Arm Assy
Camber Adjust Cam No.2
Lower Control Arm Assy LH
105 (1,071, 77)
5.0 (51, 44 in.
lbf)
60 (612, 44)
N
m (kgf
cm, ft
lbf) : Specified torque
Non±reusable part


56 (571, 41)

56 (571, 41)
Clip
Clip
27±2
±
REAR SUSPENSION REAR SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION
COMPONENTS
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3306A±03
F44814
Parking Brake Lever Sub±assy
Parking Brake Switch Connector Lock Nut
5.0 (51, 44 in.

lbf)
Adjusting Nut
Parking Brake Cable Assy No.1 Equalizer
Front Floor Heat
Insulator No.1 Front Floor Heat
Insulator No.2
Exhaust Pipe Assy Front Exhaust Pipe Support
Exhaust Pipe Support
N
m (kgf
cm, ft
lbf)
: Specified torque Front Floor Panel Brace
Gasoline Engine Type: Gasoline Engine Type:
5.5 (56, 49 in.

lbf)
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
13 (127, 9)
43 (440, 32)
A/T Transaxle type:
Console Panel Sub±Assy Upper
M/T Transaxle type:
Console Panel Sub±Assy Upper Floor Shift Shift
Lever Knob
Sub±Assy
Console Box Assy RR
Console Panel Sub±Assy Lower
43 (440, 32)
A/T Transaxle
M/T Transaxle
M/T Transaxle
43 (440, 32)30 (302, 21)
33±6
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE CABLE ASSY NO.1
COMPONENTS
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3306B±03
F44815
F44816
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
33±7
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE)
(See page 41±11)
2.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
3.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
4.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
5.REMOVE PARKING BRAKE LEVER SUB±ASSY (See page 33±4)
6. REMOVE EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
7. REMOVE FRONT FLOOR HEAT INSULATOR NO.1(GASOLINE ENGINE TYPE)
(a) Remove the 3 nuts and front floor insulator No.1.
8. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE)
(a) Remove the 2 nuts and front floor insulator No.2.
9. REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Disconnect the parking brake cable assy No.1 from the equalizer and remove the parking brake cable assy No.1.
10. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 to the equalizer and install the park\
ing brake cable assy No.1.
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