2003 TOYOTA AVENSIS Insulator

F44816
F44815
33±8
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
AVENSIS REPAIR MANUAL (RM1018E)
11. INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE)
(a) Install the front floor insulator No.2 with the 2 nuts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
12. .INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(a) Install the front floor insulator No.1 with the 3 nuts. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
13. INSTALL EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
14.INSTALL PARKING BRAKE LEVER SUB±ASSY (See page 33±4)
15.INSPECT PARKING BRAKE LEVER TRAVEL (See page 33±2)
16.ADJUST PARKING BRAKE LEVER TRAVEL (See page 33±2)
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3306C±05
F44817
Parking Brake Cable Assy No.2Parking Brake Cable Assy No.3
Equalizer
Front Floor Heat
Insulator No.1 Front Floor Heat Insulator No.2 Fuel Tank Protector No.1
Exhaust Pipe Support Cable
Retainer
N

m (kgf
cm, ft
lbf) : Specified torque Front Floor Panel Brace
Gasoline Engine Type:
Gasoline Engine Type:
5.5 (56, 49 in.

lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
43 (440, 32)
5.5 (56, 49 in.
lbf)
Parking Brake Cable No.2 Clamp
Parking Brake Cable
No.2 Clamp
5.0 (51, 44 in.
lbf)
43 (440, 32)30 (302, 21)
Exhaust Pipe Assy Front
Exhaust Pipe Support
43 (440, 32)
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
5.0 (51, 44 in.
lbf)
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
33±9
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE CABLE ASSY NO.3
COMPONENTS
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330C7±01
F44818
33±10
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
For parking brake cable assy No.2, perform the same procedure to the RH sid\
e.
1. REMOVE REAR WHEEL
2.DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (See page 30±31)
3.REMOVE REAR DISC(See page 33±14)
4.REMOVE PARKING BRAKE ADJUSTER KIT (See page 33±14)
5.REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET(See page 33±14)
6.REMOVE PARKING BRAKE SHOE KIT (See page 33±14) SST 09718±00010
7. DISCONNECT PARKING BRAKE CABLE ASSY NO.3
(a) Using needle±nose pliers, and disconnect the parkingbrake cable assy No.3 from the backing plate.
8. REMOVE EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
9. REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(See page 33±7)
10. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE) (See page 33±7)
11. REMOVE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 3 nuts and fuel tank protector No.1 (When re-placing parking brake cable assy No.2).
(b) Remove the 4 bolts and cable retainer from the body.
(c) Disconnect the parking brake cable assy No.3 from the equalizer, and remove the parking brake cable assy No.3.
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F44819
F44820
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
33±11
AVENSIS REPAIR MANUAL (RM1018E)
12. INSTALL PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the equaliz-
er.
(b) Install the parking brake cable assy No.3 with the 4 bolts. Torque: 5.0 N
m (55 kgf
cm, 48 in.
lbf)
(c) Install the fuel tank protector No.1 and 3 nuts (When re- placing parking brake cable assy No.2).
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
13. INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE) (See page 33±7)
14. INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE) (See page 33±7)
15. INSTALL EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
16. CONNECT PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the backingplate.
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4105U±03
D30489
Gasoline Engine:Front Floor
Heat Insulator No.1
Console Box Carpet
Floor Shift Lever Knob
Sub±assy
Console Panel Sub±assy Upper
Console Panel Sub±assy Lower
Console Box Sub±assy Rear
Clip
Clip
Clip
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
ClipClip
12 (122, 9)
Floor Shift Shift Lever Assy
12 (122, 9)
N´m (kgf´cm, ft´lbf) : Specified torque
5.5 (56, 49 in.

lbf)
Transmission Control Cable Assy
41±10
±
MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (MTM)
AVENSIS REPAIR MANUAL (RM1018E)
FLOOR SHIFT SHIFT LEVER ASSY (MTM)
COMPONENTS
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410DT±01
D30082
13 (133, 10)Hood Sub±assy
Engine Cover Sub±assy No.1
Air Cleaner Assy
BatteryBattery Tray
Clip
Clip
Clip
Starter Assy
64 (653, 47)
80 (816, 59)
52 (530, 38)
18 (184, 13)

Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torque
12 (120, 9)
Manual Transaxle Assy
46 (469, 34)
Transverse Engine
Engine Mounting Insulator
9.0 (92, 80 in.

lbf)
Engine Room Cover Side
Radiator Support Opening Cover
44 (449, 32)
44 (449, 32)
Clutch Release Cylinder Assy
Starter
Connector
37 (380, 27)
13 (130, 9)
46 (469, 34)
8.4 (85, 74 in.
lbf)
46 (469, 34)
Transmission Control Cable Assy
Battery Clamp Sub±assy
5.0 (51, 44 in.
lbf)
9.0 (92, 80 in.
lbf)
Back±up Lamp Switch Connector
5.0 (51, 44 in.
lbf)
Clip
26 (260, 19)
40 (410, 30)
64 (653, 47)
52 (530, 38)
13 (131, 9)
41±22
±
MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (1AZ±FE/1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
MANUAL TRANSAXLE ASSY (1AZ±FE/1AZ±FSE)
COMPONENTS
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D30473
Front Drive Shaft Assy RH
Snap Ring
Transverse Engine
Engine Mounting Insulator
64 (653, 47)
87 (887, 64)

Cotter Pin
64 (653, 47)

Cotter Pin
Engine Under Cover RH

Non±reusable part
N´m (kgf´cm, ft´lbf)
: Specified torque
64 (653, 47)

216 (2,203, 159)45 (459, 33)
Engine Under Cover LH
35 (360, 26)
74 (755, 55)
52 (530, 38)
49 (500, 36)
133 (1,356, 83)
49 (500, 36)
89 (908, 66)
Transverse Engine
Engine Mounting Bracket
133 (1,356, 83)
52 (530, 38)89 (908, 66)
29 (296, 21)Transverse Engine
Engine Mounting Insulator
Transverse Engine
Engine Mounting Bracket
8.0 (82, 71 in.
lbf)
74 (755, 55)
Front Drive Shaft Assy LH
64 (650, 47)
64 (650, 47)
±
MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (1AZ±FE/1AZ±FSE)
41±23
AVENSIS REPAIR MANUAL (RM1018E)
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D25745
No.1 Engine Hanger No.2 Engine Hanger
D30067
D30077
D25747
41±26
±
MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (1AZ±FE/1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
29. SUSPEND ENGINE ASSY
(a) Install the No.1 and No.2 engine hangers in the correct direction.
Parts No.:
No. 1 engine hanger: 12281±28010
No. 2 engine hanger: 12282±28010
Bolt: 91512±61020
Torque: 38 N
m (387 kgf
cm, 28 ft
lbf)
(b) Attach the engine chain hoist to the engine hanger.
CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other part.
30.REMOVE FRONT SUSPENSION CROSSMEMBER SUB±ASSY (See page 26±26)
31. SUPPORT MANUAL TRANSAXLE ASSY
(a) Support the manual transaxle with a transmission jack. 32. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING INSULATOR
(a) Remove the 5 bolts, nut and engine mounting insulator LH.
33. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Remove the 3 bolts and engine mounting bracket.
34. REMOVE MANUAL TRANSAXLE ASSY
(a) Separate the wire harness clamp.
(b) Remove the 10 bolts.
(c) Separate and remove the transaxle from the engine.
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