2003 NISSAN X-TRAIL turn signal

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION
A
B
BRC
BRAKE CONTROL SYSTEM
4WD/ABS
PRECAUTIONS .......................................................... 4
Precautions for brake system ................................... 4
Precautions for brake control ................................... 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
ALL MODE 4X4 SYSTEM .......................................... 6
System Description .................................................. 6
ABS FUNCTION ................................................... 6
4WD FUNCTION ................................................... 6
Control System Diagram .......................................... 6
TROUBLE DIAGNOSIS .............................................. 7
Fail-safe Function ..................................................... 7
How to Proceed with Trouble Diagnosis .................. 7
BASIC CONCEPT ................................................. 7
DIAGNOSIS FLOW ............................................... 8
ASKING COMPLAINTS ........................................ 9
TROUBLE DIAGNOSIS SHEET - EXAMPLE ....... 9
Component Parts Location ..................................... 10
Schematic ...............................................................11
Wiring Diagram — ABS — ..................................... 12
Trouble Diagnosis Chart by Symptom .................... 18
4WD/ABS Control Unit Input/Output Signal Stan-
dard ........................................................................ 19
4WD/ABS CONTROL UINT CONNECTOR TER-
MINAL ARRANGEMENT .................................... 19
REFERENCE STANDARD TABLE ..................... 19
CONSULT-II Functions ........................................... 23
CONSULT-II FUNCTION APPLICATION TABLE... 23
SELF-DIAGNOSIS .............................................. 24
DATA MONITOR ................................................. 26
ACTIVE TEST ..................................................... 29
Component Inspection ........................................... 30
ABS ACTUATOR ................................................ 30
4WD SOLENOID VALVE .................................... 32
Basic Inspection ..................................................... 32
BASIC INSPECTION 1 BRAKE FLUID LEVEL
AND LEAKAGE INSPECTION ............................ 32
BASIC INSPECTION 2 INSPECTION FOR
LOOSE POWER SUPPLY TERMINAL ............... 32BASIC INSPECTION 3 ABS/4WD WARNING
LAMP INSPECTION ............................................ 32
Wheel Speed Sensor System ................................. 32
INSPECTION PROCEDURE .............................. 32
Control Module Power Supply System ................... 34
INSPECTION PROCEDURE .............................. 34
G -Sensor System (4WD models) .......................... 34
INSPECTION PROCEDURE .............................. 34
4WD SOLENOID, ACTUATOR RELAY SYSTEM... 35
4WD MODE SWITCH SYSTEM ............................. 37
Trouble Diagnoses for Symptoms .......................... 38
4WD INDICATOR LAMP DOES NOT COME ON
FORAPPROXIMATELY1SECONDWHENTHE
IGNITION SWITCH IS TURNED TO ON ............. 38
4WD WARNING LAMP DOES NOT ILLUMINATE
WITH IGNITION ON ............................................ 39
4WD WARNING LAMP DOES NOT GO OUT
SEVERAL SECONDS AFTER ENGINE
STARTED.(4WD MODE INDICATOR LAMP
GOES OUT) ........................................................ 39
HEAVY TIGHT-CORNER BRAKING SYMPTOM
OCCURS WHEN THE VEHICLE IS DRIVEN IN
AUTO MODE AND THE STEERING WHEEL IS
TURNED FULLY TO EITHER SIDE AFTER THE
ENGINE IS STARTED ......................................... 39
4WD MODES CANNOT BE SWITCHED AFTER
ENGINE IS STARTED ......................................... 41
WHILE DRIVING, 4WD WARNING LAMP
FLASHES RAPIDLY. (WHEN IT FLASHERSFOR
APPROX. ONE MINUTE, THEN DOES NOT
ILLUMINATE.) ..................................................... 41
WHILE DRIVING, 4WD WARNING LAMP
FLASHES SLOWLY. (WHEN IT CONTINUES TO
ILLUMINATE UNTIL ENGINE TURNS OFF.) ...... 41
VEHICLE DOES NOT ENTER 4WD MODE
EVEN THOUGH 4WD WARNING LAMP IS OFF.... 41
TIGHT-CONER BRAKING SYMPTOM OCCURS
WHEN THE VEHICLE IS STARTED IN AUTO
WARNING LAMP REMAIN OFF). ....................... 42
4WD ACTUATOR RELAY (4WD SOLENOID

BRC-2
ACTUATOR RELAY) TURNS ON/OFF FRE-
QUENTLY ............................................................ 42
ABS warning lamp does not illuminate. (ABS warn-
ing lamp does not come on when the ignition switch
is turned ON.) ......................................................... 42
ABS warning lamp illuminates with ignition ON, but
does not illuminates after a few seconds. (ABS
warning lamp has illuminated.) ............................... 42
4WD warning lamp does not illuminate with ignition
ON. ......................................................................... 43
4WD warning lamp does not go out several seconds
after engine is started. (Drive mode indicator lamp
goes out.) ................................................................ 43
Heavy tight-corner braking symptom occurs when
the vehicle is driven in AUTO mode and the steering
wheel is turned fully to either side after the engine
is started. ................................................................ 44
Drive modes cannot be switched after engine is
started. .................................................................... 45
Wheel driving, 4WD warning lamp flashes rapidly.
(When it flashes for Approx. one minute, then does
not illuminate.) ........................................................ 45
Wheel driving, 4WD warning lamp flashes slowly.
(When it continues to illuminate until engine turns
OFF.) ....................................................................... 45
Vehicle does not enter 4WD mode even though
4WD warning lamp is off. ........................................ 46
Tight-corner braking symptom occurs when the
vehicle is started in AUTO mode (4WD warning lamp
remain OFF). .......................................................... 46
E-TS actuator relay (4WD solenoid actuator relay)
turns ON/OFF frequently. ........................................ 46
Inspection of drive mode change-over switch path... 47
WHEEL SENSORS ................................................... 48
Removal and Installation ........................................ 48
G-SENSOR (4WD MODEL ONLY) ............................ 49
Removal and Installation ........................................ 49
SENSOR ROTOR ...................................................... 50
Removal and Installation ........................................ 50
REMOVAL ........................................................... 50
INSTALLATION .................................................... 50
ACTUATOR ............................................................... 51
Removal and Installation ........................................ 51
REMOVAL ........................................................... 51
INSTALLATION .................................................... 51
ESP/TCS/ABS
PRECAUTIONS ......................................................... 52
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 52
Precautions for Brake System ................................ 52
Precautions for Brake Control ................................ 52
Precautions for CAN System .................................. 53
FOR INSPECTION .............................................. 53
FOR HARNESS REPAIR .................................... 53ON-VEHICLE SERVICE ............................................54
Adjustment of Neutral Position of Steering Angle
Sensor .....................................................................54
GENERAL INFORMATION .......................................56
Fail-Safe ..................................................................56
ABS SYSTEM ......................................................56
ESP/TCS SYSTEM ..............................................56
Hydraulic Circuit ......................................................56
ABS Functions ........................................................56
TCS Functions ........................................................57
ESP Functions ........................................................57
System Diagram .....................................................58
CAN COMMUNICATION ...........................................59
System Description .................................................59
FOR M/T MODELS ..............................................59
TROUBLE DIAGNOSIS ............................................60
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ......................................................60
INTRODUCTION .................................................60
WORK FLOW ......................................................61
ASKING COMPLAINTS .......................................62
EXAMPLE OF DIAGNOSIS SHEET ....................62
Component Parts and Harness Connector Location... 63
Schematic ...............................................................64
Wiring Diagram —ESP/TCS/ABS— .....................65
Control Unit Input/Output Signal Standard ..............71
STANDARDS USING A CIRCUIT TESTER AND
OSCILLOSCOPE .................................................71
STANDARDS WITH CONSULT-II ........................75
Functions of CONSULT-II .......................................77
CONSULT-II MAINLY FUNCTION APPLICA-
TION TO ESP/TCS/ABS ......................................77
SELF-DIAGNOSIS ...............................................78
DATA MONITOR ..................................................81
ACTIVE TEST ......................................................84
For Correct and Quick Diagnosis ............................88
PRECAUTIONS FOR TROUBLE DIAGNOSIS ... 88
Basic Inspection ......................................................89
PRELIMINARY CHECK 1: (BRAKE FLUID
LEVEL AND LEAK INSPECTION) .......................89
PRELIMINARY CHECK 2: (INSPECTION FOR
LOOSE POWER SUPPLY TERMINAL) ...............89
PRELIMINARY CHECK 3: (INSPECTION FOR
ABS WARNING LAMP, ESP OFF INDICATOR
LAMP, AND SLIP INDICATOR LAMP) .................89
Inspection 1 Wheel Speed Sensor and Circuit .......90
Inspection 2 Engine System ...................................92
Inspection 3 ESP/TCS/ABS Control Unit System ...92
Inspection 4 Pressure Sensor and the Circuit
between Pressure Sensor and ESP/TCS/ABS Con-
trol Unit. ...................................................................93
Inspection 5 Steering Angle Sensor and the Circuit
between Steering Angle Sensor and ESP/TCS/ABS
Control Unit. ............................................................94
Inspection 6 Yaw Rate Sensor/ Side G sensor and
the Circuit between Yaw Rate Sensor/ Side G sen-
sor and ESP/TCS/ABS Control Unit. ......................95
Inspection 7 Solenoid Valve, ESP Switch-over Sole-

BRC-18
[4WD/ABS]
TROUBLE DIAGNOSIS
Trouble Diagnosis Chart by Symptom
EFS001BF
When ABS and 4WD warning lamps illuminate, perform self-diagnosis.
Symptom Condition Check items Reference page
When ignition switch is turned ON,
drive mode indicator lamp does not illu-
minate for Approx. 1 second (drive
mode lamp check)IGN-ON
lBlown drive mode indicator lamp bulb
lBlown fuse between ignition and drive mode
indicator lamp
lOpen circuit of wiring between ignition and
drive mode indicator lampBRC-42
ABS warning lamp does not illuminate
with ignition ON. (ABS warning lamp
check)IGN-ON
lBlown ABS warning lamp bulb
lBlown fuse between ignition and ABS warning
lamp.
lOpen circuit of wiring between ignition and
ABS warning lamp.
lMalfunction in ABS systemBRC-42
ABS warning lamp illuminates with
ignition ON, but does not illuminates
after a few seconds. (ABS warning
lamp has not illuminated.)IGN-ONl4WD/ABS control unit connector discon-
nected
lMalfunction in ABS systemBRC-42
4WD warning lamp does not illuminate
with ignition ON.IGN-ON
lBlown 4WD warning lamp bulb
lBlown fuse between ignition and 4WD warn-
ing lamp
lOpen circuit in wire between ignition and 4WD
warning lamp
lOpen circuit in wire between 4WD warning
lamp and 4WD actuator relay
lDisconnected 4WD actuator relay
lOpen circuit in wire between 4WD actuator
relay and body groundBRC-43
4WD warning lamp does not go out
several seconds after engine is started.
(Drive mode indicator lamp goes out.)Engine runningl4WD/ABS control unit connector discon-
nected
lMalfunction present in 4WD systemBRC-43
Heavy tight-corner braking symptom
occurs when vehicle is driven in the fol-
lowing conditions: AUTO mode and
steering wheel is turned fully to either
sides after engine is started (Note 1,
Note 2).lEngine run-
ning
lAUTO mode
lSteering
wheel fully
turned
lOperation is not in AUTO mode (in 2WD or
LOCK mode).
lThrottle position signal error
lMechanical malfunction of electronically con-
trolled coupling
lMalfunction present in 4WD systemBRC-44
Drive modes cannot be switched after
engine is started.Engine running
lDrive mode change-over switch is discon-
nected.
lOpen circuit between drive mode change-over
switch and 4WD /ABS control unit
lOpen circuit between drive mode change-over
switch and body groundBRC-45
Vehicle running, 4WD warning lamp
flashes rapidly. (When it flashes for
Approx. One minute, then does not illu-
minate.) Rapid flashing: Two times
flashing per 1 secondEngine running
(to other than
2WD mode)Protection function was activated due to heavy
load to electronically controlled coupling. (4WD
system is not malfunctioning.)BRC-45

TROUBLE DIAGNOSIS
BRC-19
[4WD/ABS]
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BRC
CAUTION:
1. Light tight-corner braking symptom may occur depending on driving conditions in AUTO mode.
This is not malfunction.
2. Heavy tight-corner braking symptom occurs when vehicle is driven in the following conditions:
LOCK mode, steering wheel is turned fully to either sides, and accelerator pedal was depressed.
4WD/ABS Control Unit Input/Output Signal StandardEFS001BG
4WD/ABS CONTROL UINT CONNECTOR TERMINAL ARRANGEMENT
CAUTION:
When ignition switch is turned to ON with connectors of 4WD/ABS control unit and actuator con-
nected.
REFERENCE STANDARD TABLE
Specifications defined by circuit tester
Vehicle running, 4WD warning lamp
flashes slowly. (When it flashes for
Approx. One minute, then does not illu-
minate.)Slow flashing: One flashing
per 2 secondslEngine run-
ning
lDriving at
vehicle speed
30km/hTire size is different for front and rear of vehicle.BRC-45
Vehicle does not enter 4WD mode
even though 4WD warning lamp is off.Engine runningMechanical malfunction of electronically con-
trolled coupling (Mechanical engagement of
clutch is not possible.)BRC-46
Symptom Condition Check items Reference page
SFIA0351E
Terminal No.
Location Standard (note 1)(Note) Check
points when result
was malfunctioning +-
3.
109Power supply Ignition switch ONBattery voltage (Approx.
12V)Control unit power
supply circuit

TROUBLE DIAGNOSIS
BRC-23
[4WD/ABS]
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BRC
CAUTION:
1. Check air pressure of tire under normal condition.
2. ABS warning lamp ON/OFF timing
CONSULT-II FunctionsEFS001BH
CONSULT-II FUNCTION APPLICATION TABLE
4WD MODE MONI-
TOROutput condition of
drive mode indicator
lamp signalEngine running, vehi-
cle stoppedUsing drive mode
change-over switchDrive mode indicator lamp
and path
IMPROPER SIZE
TIRE MONITOR (mm)Improper size tire
installed condition- 0-4,4-8Front/Rear tire size differ-
ence, wear condition
PARKING BRAKE
SWITCH (ON/OFF)Parking brake switch
operating conditionParking brake
depressedON
Parking brake switch and
harness
Parking brake not
depressedOFF
METER OUTPUT
(km/h)Output condition of
vehicle speed for
speedometerWheel stopped 0 km/h
Speed meter and harness
Vehicle runningAlmost in accordance
with the wheel speed
sensor display
ON: When ignition switch is turned ON (before engine starts) or when malfunction is
detected
OFF: After engine is started (When the system is in normal condition)
Item Self-diagnosis Data monitor Active test
FR RH SENSOR´´-
FR LH SENSOR [OPEN]´´-
RR RH SENSOR´´-
RR LH SENSOR´´-
Speed sensor´--
Stop lamp switch -´-
FR RH IN ABS SOL´´´
FR RH OUT ABS SOL´´´
FR LH IN ABS SOL´´´
FR LH OUT ABS SOL´´´
RR RH IN ABS SOL´´´
RR RH OUT ABS SOL´´´
RR LH IN ABS SOL´´´
RR LH OUT ABS SOL´´´
ABS ACTUATOR RELAY´´-
ABS MOTOR RELAY´´´
ABS warning lamp -´-
Battery voltage´´-
Control module´--
ABS MOTOR´-´
Longitudinal G -sensor´´-
4WD solenoid valve´´´
4WD actuator relay -´-
Engine speed signal -´-
Throttle position sensor´´-

TROUBLE DIAGNOSIS
BRC-25
[4WD/ABS]
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BRC
Display item list
Faulty lines Malfunction detecting condition Check harness
Front RH wheel speed sensor
[OPEN]Either of following causes may be possible. Circuit of front RH
wheel speed sensor is open. Abnormally high input voltage is
caused by a short to power supply on signal lines.
Wheel speed sensor
harness Front LH wheel speed sensor
[OPEN]Circuit of front LH wheel speed sensor is open, or abnormally
high input voltage is caused by a short to power supply on signal
lines.
REAR RH wheel speed sensor
[OPEN]Either of following causes may be possible. Circuit of rear RH
wheel speed sensor is open. Abnormally high input voltage is
caused by a short to power supply on signal lines.
REAR LH wheel speed sensor
[OPEN]Either of following causes may be possible. Circuit of rear LH
wheel speed sensor is open. Abnormally high input voltage is
caused by a short to power supply on signal lines.
Front RH wheel speed sensor
[short 1]or Front RH wheel speed
sensor [short 2]
(Note 1), (Note 2)At RH front wheel speed sensor, following conditions occur:
abnormally high or low input voltage by short to power supply or
ground on signal lines, abnormal input signal
Front LH wheel speed sensor
[short 1]
or front left wheel speed sensor
[open 2]
(Note 1), (Note 2)At LH front wheel speed sensor, following conditions occur:
abnormally high or low input voltage by short to power supply or
ground on signal lines, abnormal input signal
Rear RH wheel speed sensor
[SHORT]
(Note 1), (Note 2)At RH rear wheel speed sensor, following conditions occur:
abnormally high or low input voltage by short to power supply or
ground on signal lines, abnormal input signal
Rear LH wheel speed sensor
[SHORT]
(Note 1), (Note 2)At LH rear wheel speed sensor, following conditions occur:
abnormally high or low input voltage by short to power supply or
ground on signal lines, abnormal input signal
FR RH IN ABS SOL
[OPEN] [SHORT]At RH front wheel ABS inlet solenoid valve, following conditions
occur: open circuit, output voltage is abnormally lower or higher
than control value by short to ground on control line.
ABS solenoid valve and
actuator relay harness FR LH IN ABS SOL
[OPEN] [SHORT]At LH front wheel ABS inlet solenoid valve, following conditions
occur: open circuit, output voltage is abnormally lower or higher
than control value by short to ground on control line.
RR RH IN ABS SOL
[OPEN] [SHORT]At RH rear wheel ABS inlet solenoid valve, following conditions
occur: open circuit, output voltage is abnormally lower or higher
than control value by short to ground on control line.
RR LH IN ABS SOL
[OPEN] [SHORT]At LH rear wheel ABS inlet solenoid valve, following conditions
occur: open circuit, output voltage is abnormally lower or higher
than control value by short to ground on control line.
FR RH OUT ABS SOL
[OPEN] [SHORT]At RH front wheel ABS outlet solenoid valve, following condi-
tions occur: open circuit, output voltage is abnormally lower or
higher than control value by short to ground on control line.
FR LH OUT ABS SOL
[OPEN] [SHORT]At LH front wheel ABS outlet solenoid valve, following conditions
occur: open circuit, output voltage is abnormally lower or higher
than control value by short to ground on control line.
RR RH OUT ABS SOL
[OPEN] [SHORT]At RH rear wheel ABS outlet solenoid valve, following conditions
occur: open circuit, output voltage is abnormally lower or higher
than control value by short to ground on control line.
RR LH OUT ABS SOL
[OPEN] [SHORT]At LH rear wheel ABS outlet solenoid valve, following conditions
occur: open circuit, output voltage is abnormally lower or higher
than control value by short to ground on control line.
ABS motor [ON error]ABS actuator motor turned ON when the ABS motor is con-
trolled OFF.ABS motor relay and
harness
ABS motor [OFF error]ABS actuator motor turned OFF when the ABS motor is con-
trolled ON.

TROUBLE DIAGNOSIS
BRC-27
[4WD/ABS]
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BRC
6. Touch “DATA MONITOR”.
7. Return to monitor item selection screen. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS”,
“CAN DIG SUPPORT MINTR” or “SELECTION FROM MENU”.
Refer to following “Data monitor item chart”.
8. Touch “MONITOR START”.
9. Screen of data monitor is displayed.
Display item list
Item (Unit)Monitor item selection
Remarks
Control module input
itemMain item Item menu selection
FR RH SENSOR (km/
h)´´´Wheel speed calcu-
lated by front RH wheel
speed sensor signal is
displayed.
FR LH SENSOR (km/h)´´´Wheel speed calcu-
lated by front LH wheel
speed sensor signal is
displayed. (Note 1)
RR RH SENSOR (km/
h)´´´Wheel speed calcu-
lated by rear RH wheel
speed sensor signal is
displayed. (Note 1)
RR LH SENSOR (km/
h)´´´Wheel speed calcu-
lated by rear LH wheel
speed sensor signal is
displayed.
DECEL G-SENSOR´´´Condition of G -sensor
is displayed.
THRTL POS SEN´´´Indicates throttle posi-
tion sensor signal volt-
age
STOP LAMP SW´´´Operating condition of
ABS warning lamp by
control unit is dis-
played.
ENGINE SPEED SIG
(STOP/RUN)´´´Condition of stop lamp
switch (ON/OFF) is dis-
played.
FR RH IN SOL -´´Operating condition
(ON/OFF) of rear RH
ABS inlet solenoid
valve is displayed.
FR RH OUT SOL -´´Operating condition
(ON/OFF) of rear RH
ABS outlet solenoid
valve is displayed.
FR LH IN SOL -´´Operating condition
(ON/OFF) of rear RH
ABS inlet solenoid
valve is displayed.
FR LH OUT SOL (ON/
OFF)-´´Operating condition
(ON/OFF) of rear RH
ABS outlet solenoid
valve is displayed.

TROUBLE DIAGNOSIS
BRC-37
[4WD/ABS]
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BRC
7.CHECK 4WD ACTUATOR RELAY GROUND CIRCUIT
1. Disconnect the 4WD actuator relay connector.
2. Check continuity between the 4WD actuator relay harness connector E10 terminal No.3 (B) and body
ground.
OK or NG
OK >> 1. Connect the connector and perform self-diagnosis again.
2. Follow self-diagnosis procedure and, at the end, be sure to drive the vehicle at 30 km/h (19
MPH) for at least 1 minute and check that the 4WD warning lamp does not turn ON.
NG >> Repair or replace harness.
4WDMODESWITCHSYSTEMEF S0 01 CB
1.INPUT SIGNAL CHECK
Check using the data monitor function of the CONSULT-II. While monitoring the 4WD mode switch items,
press 2WD mode switch. Check the display changes from ## to 2WD. Check the display for AUTO and LOCK
just the same. (## indicates when mode SW is not pressed.)
OK or NG
OK >>l4WD/ABS control unit input/output signal inspection
lRecheck 4WD/ABS control unit connector terminals and connection.
NG >> GO TO 3.
2.INSPECTION OF 4WD MODE SWITCH POWER SUPPLY
lDisconnect 4WD mode switch connector.
lTurn ignition switch ON.
lMeasure voltage between 4WD mode change and over switch harness connector M39 terminal No.26 (L),
No.27 (BR).
OK or NG
OK >> GO TO 4.
NG >> Harness malfunction or connector malfunction between ignition switch and 4WD mode switch
connector or connector malfunction.
3.HARNESS CONTINUITY INSPECTION
lTurn ignition switch OFF.
lConfirm the continuity between the following terminals.
–4WD/ABS control unit harness connector E122 terminal No. 26 (L) and 4WD mode switch harness con-
nector M39 terminal No. 2 (L)
–4WD control unit harness connector E122 terminal No. 27 (BR) and 4WD mode switch harness connector
M39 terminal No. 1 (BR)
OK or NG
OK >> GO TO 5.
NG >> Malfunctioning harness or connector.3 (B) - Body ground :Continuity should exist.
26 (L), 27 (BR) - Body ground : 4 V or more.
26 (L) - 2 (L) : Continuity should exist.
27 (BR) - 1 (BR) : Continuity should exist.