DI-32
COMBINATION METERS (RHD MODELS)
2.CHECK HARNESS FOR OPEN OR SHORT
1. Disconnect combination meter connector and thermal transmit-
ter connector.
2. Check continuity between combination meter harness connector
M46 terminal 66 (PU/W) and thermal transmitter harness con-
nector F23 terminal 1 (PU/W).
3. Check continuity between combination meter harness connector
M46 terminal 66 (PU/W) and ground.
OK or NG ?
OK >> Thermal transmitter is OK.
NG >> Replace harness or connector.
Inspection/Vehicle speed signalEKS0030S
1.CHECK ABS WARNING LAMP
lTurntheignitionswitchON,thenABSwarninglampturnON.
OK or NG?
OK >> Check ABS system.
NG >> GO TO 2.
2.CHECK HARNESS FOR OPEN OR SHORT
1. Disconnect combination meter connector and 4WD/ABS control
unit (without ESP) or 4WD control unit (with ESP) connector.
2. Check continuity between combination meter harness connector
M45 terminal 42 (R/B) and 4WD/ABS control unit (without ESP)
or 4WD control unit (with ESP) harness connector E122 terminal
20.
3. Check continuity between combination meter harness connector
M45 terminal 42 (R/B) and ground.
OK or NG ?
OK >> GO TO 3.
NG >> Replace combination meter.Continuity should exist.
Continuity should not exist.
SKIA1024E
ABS warning lamp should illuminate.
Continuity should exist.
Continuity should not exist.
SKIA1025E
COMBINATION METERS (RHD MODELS)
DI-33
C
D
E
F
G
H
I
J
L
MA
B
DI
3.CHECK 4WD/ABS CONTROL UNIT OUTPUT
1. Connect combination meter connector.
2. Check voltage between combination meter harness connector
M45 terminal 42 (R/B) and ground.
OK or NG ?
OK >> GO TO 4.
NG >> Replace combination meter.
4.CHECK VEHICLE SPEED INPUT SIGNAL
1. Connect 4WD/ABS control unit connector(without ESP) or 4WD
control unit (with ESP).
2. Lift up drive wheels.
3. Start engine.
4. Check voltage signal between combination meter harness con-
nector M45 terminal 42 (R/B) and ground.
OK or NG ?
OK >> Replace combination meter.
NG >> Check ABS system.
Inspection/Fuel Level Sensor UnitEKS0030T
FUEL LEVEL SENSOR UNIT
The following symptoms do not indicate a malfunction.
lDepending on vehicle posture or driving circumstance, the fuel level in the tank varies, and the pointer
may fluctuate.
lIf the vehicle is fueled with the ignition switch ON, the pointer will move slowly.
LOW-FUEL WARNING LAMP
Depending on vehicle posture or driving circumstance, the fuel level in the tank varies, and the warning lamp
ON timing may be changed.
1.DIAGNOSIS MODE INSPECTION
Preform the combination meter diagnosis mode. Refer toDI-28, "
Meter/Gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode".
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2.HARNESS CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Check combination meter, fuel level sensor unit and terminals (meter-side, module-side, and harness-
side) for poor connection and bend.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace terminals or connectors.Apporox. 9V
SKIA1026E
42 (R/B) – ground
SKIA0990E
ENGINE CONTROL SYSTEM
EC-27
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Electronic Ignition (EI) SystemEBS00B0S
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g.,N:1,800rpm,Tp:1.50msec
A°BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
lAt starting
lDuring warm-up
lAt idle
lAt low battery voltage
lDuring acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut ControlEBS00B0T
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS)
Engine speed
Piston position
Ignition
timing con-
trolPower transistor Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage
Wheel sensor Vehicle speed
SEF742M
Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner “ON” signal
Air conditioner
cut controlAir conditioner relay Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor Vehicle speed
BASIC SERVICE PROCEDURE
EC-31
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
–Check ignition timing.
Throttle Valve Closed Position LearningEBS00B0X
DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON”.
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Accelerator Pedal Released Position LearningEBS00BLU
DESCRIPTION
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Idle Air Volume LearningEBS00B0Y
DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
lEach time electric throttle control actuator or ECM is replaced.
lIdle speed or ignition timing is out of specification.
SEF166Y
PBIB0514E
TROUBLE DIAGNOSIS
EC-69
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Symptom Matrix ChartEBS00BML
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2EC-352
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4EC-34
Injector circuit 1 1 2 3 2 2 2 2EC-343
Evaporativeemissionsystem 334444444 4EC-372
Air Positive crankcase ventilation sys-
tem334444444 41EC-375
Incorrect idle speed adjustment 3 3 1 1 1 1 1EC-64
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2EC-271
,
EC-273
,
EC-279
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1EC-64
Ignition circuit 1 1 2 2 2 2 2 2EC-334
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3EC-108
Mass air flow sensor circuit 1 1 2 2 2 2 2 2EC-130,
EC-260
Engine coolant temperature sensor circuit 1 1 2 2 2 3 2 2 3 1 2EC-141
Throttle position sensor circuit 1 2 2 2 2 2 2 2EC-146
Accelerator pedal position sensor circuit 3 2 1 2 2EC-154
Heated oxygen sensor 1 circuit 1 2 3 2 2 2 2EC-160
,
EC-166
,
EC-174
,
EC-284
,
EC-290
Knock sensor circuit 2 2 3EC-212
Crankshaft position sensor (POS) circuit 2 2EC-217
Camshaft position sensor (PHASE) circuit 2 2EC-223
Vehicle speed signal circuit 2 3 3 3EC-239
Power steering pressure sensor circuit 2 3 3 3 3EC-244
ECM 22333333333EC-249,
EC-256
Intake valve timing control solenoid valve cir-
cuit332 13223 3EC-117,
EC-266
EC-70
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
PNP switch circuit 3 3 3 3 3 3 3EC-325
Start signal circuit 2EC-348
Refrigerant pressure sensor circuit 2 3 3 3 3 4EC-359
Electrical load signal circuit 3 3 3 3EC-363
Airconditionercircuit 223333333 3 2AT C -3 0
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-3,EM-
29
Va p o r lo c k—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
TROUBLE DIAGNOSIS
EC-71
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Air Air duct
55555 5EM-15
Air cleanerEM-15
Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)
5555EM-15
Electric throttle control actuatorEM-17
Air leakage from intake manifold/
Collector/GasketEM-17
Cranking Battery
111111 11SC-3
Alternator circuitSC-12
Starter c irc uit 3SC-21
Signal plate 6EM-64
PNP switch
4MT-13or
AT- 1 3 5
Engine Cylinder head
55555 55 5EM-52
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-64
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-43
CamshaftEM-33
Intake valve
3EM-52
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-22
,EX-
2Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 52EM-24
,LU-
9,LU-10,
LU-13
Oil level (Low)/Filthy oilLU-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-80
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
4PU/RHeated oxygen sen-
sor 2 heater[Engine is running]
lEngine speed is below 3,800 rpm.
lAfter driving for 2 minutes at a speed of 70 km/h
(43 MPH) or more.0-1.0V
[Ignition switch “ON”]
lEngine stopped
[Engine is running]
lEngine speed is above 3,800 rpm.BATTERY VOLTAGE
(11 - 14V)
12 R/BCounter current
return[Ignition switch "ON"]BATTERY VOLTAGE
(11 - 14V)
13 PEVAP canister purge
volume control sole-
noid valve[Engine is running]
lIdle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
lEngine speed is about 2,000 rpmApproximately 10V
18 R/Y MI[Ignition switch “ON”]0-1.0V
[Engine is running]
lIdle speedBATTERY VOLTAGE
(11 - 14V)
20 W/GECM relay
(Self shut-off)[Engine is running]
[Ignition switch “OFF”]
lFor 3 seconds after turning ignition switch “OFF”0-1.0V
[Ignition switch “OFF”]
l3 seconds passed after turning ignition switch
“OFF”BATTERY VOLTAGE
(11 - 14V)
21
22
23
24BR
PU
L/R
GY/RIgnition signal No. 1
Ignition signal No. 2
Ignition signal No. 3
Ignition signal No. 4[Engine is running]
lWarm-up condition
lIdle speed0-0.1V
[Engine is running]
lWarm-up condition
lEngine speed is 2,000 rpm.0-0.2V
26 L Air conditioner relay[Engine is running]
lBoth A/C switch and blower switch are “ON”
(Compressor operates).0-1.0V
[Engine is running]
lA/C switch is “OFF”.BATTERY VOLTAGE
(11 - 14V) TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0520E
PBIB0521E
PBIB0522E