SHIFT CONTROL SYSTEM
CVT-179
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Checking of CVT PositionBCS001MO
1. Place selector lever in “P” position, and turn ignition switch ON. (Do not start engine.)
2. Make sure selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
make sure selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm the selector lever stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the selector lever is in matches the position shown
by the shift position indicator and the transaxle body.
5. The method of operating the lever to individual positions cor-
rectly should be as shown in the figure.
6. Confirm the back-up lamps illuminate only when lever is placed
in the “R” position. Confirm the back-up lamps do not illuminate
when the selector lever is pushed toward the “R” position side
with the gear position remained in the “P” or “N” position.
7. Confirm the engine can only be started with the selector lever in
the “P” and “N” positions.
8. Make sure transaxle is locked completely in “P” position.
9. When selector lever is set to manual shift gate, make sure man-
ual mode is displayed on combination meter.
Shift selector lever to “+” and “-” sides, and make sure set shift position changes.
SCIA4595E
CVT-192
CVT FLUID COOLER SYSTEM
INSTALLATION
Note the following, and install in the reverse order of removal.
After completing installation, check for engine coolant leakage, engine coolant level, and the positions of
CVT. Refer to CO-34, "
Inspection" and CVT-179, "Checking of CVT Position" .
CAUTION:
Install hose clamp with tabs aligned with markings of CVT fluid cooler valve assembly and each
hose.
Do not reuse CVT fluid cooler inlet tube assembly and CVT fluid cooler outlet tube assembly.
Apply LLC around O-ring when installing CVT fluid cooler inlet tube and CVT fluid cooler outlet
tube assembly to CVT fluid cooler valve assembly.
COMPONENT INSPECTION
1. Make sure that CVT fluid cooler valve is fully opened at room
temperature.
2. Put CVT fluid cooler valve into a water-filled container, and then
heat it up to 82°C (180°F) or more for 10 minutes or more.
3. Make sure that CVT fluid cooler valve is fully closed.Standard
Dimension A from CVT fluid cooler valve port end
to tip of valve shaft
(At room temperature):
Approx 72.0 mm (2.835 in) or more
SCIA7399E
SCIA2710E
Standard
Dimension A from CVT fluid cooler valve port end
to tip of valve shaft
[When heating to 82°C (180°F) or more for 10 min-
utes or more]:
Approx 66.5 mm (2.618 in) or less
SCIA7399E
TRANSAXLE ASSEMBLY
CVT-197
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Install transaxle assembly to engine assembly with a hoist.
When installing fluid cooler tube to transaxle assembly, assem-
ble the part with the tube aligned with the rib.
When installing transaxle to the engine, attach the fixing bolts in
accordance with the following standard.
Align the positions of tightening nuts for drive plate with those of
the torque converter, and temporarily tighten the nuts. Then,
tighten the nuts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed
from the front of the engine.
When tightening the tightening nuts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-181, "
INSTALLATION" .
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure
that transaxle rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-145, "Removal and Installation" .
After completing installation, check for fluid leakage, fluid level, and the positions of CVT. Refer to CVT-13,
"Checking CVT Fluid" , CVT-178, "Adjustment of CVT Position" , CVT-179, "Checking of CVT Position" .
When replacing the CVT assembly, erase EEP ROM in TCM. Refer to CVT-9, "Precautions for TCM and
CVT Assembly Replacement" .
SCIA1868E
SCIA2285E
Bolt No. 1 2 3 4
Number of bolts 1 2 2 4
Bolt length
“ ”mm (in) 52 (2.05) 36 (1.42) 105 (4.13) 35 (1.38)
Tightening torque
N·m (kg-m, ft-lb)75 (7.7, 55) 47 (4.8, 35)
SCIA6882E
: 51 N·m (5.2 kg-m, 38 ft-lb)
SCIA1861E
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION DI
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DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED METER CONTROL UNIT ...................... 4
UNIFIED METER AND A/C AMP. ......................... 4
FAIL-SAFE ............................................................ 5
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 6
POWER SUPPLY AND GROUND CIRCUIT ........ 6
SPEEDOMETER ................................................... 7
TACHOMETER ..................................................... 7
LOW WATER TEMPERATURE INDICATOR
LAMP, HIGH WATER TEMPERATURE WARN-
ING LAMP ............................................................. 7
FUEL GAUGE ....................................................... 7
Component Parts and Harness Connector Location ..... 7
Arrangement of Combination Meter ......................... 8
Internal Circuit .......................................................... 9
Wiring Diagram — METER — ................................ 10
Terminals and Reference Value for Combination
Meter ...................................................................... 12
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 13
Self-Diagnosis Mode of Combination Meter ........... 13
SELF-DIAGNOSIS MODE FUNCTION ............... 13
OPERATION PROCEDURE ............................... 13
CONSULT-II Function ............................................ 14
Trouble Diagnosis .................................................. 14
HOW TO PROCEED WITH TROUBLE DIAGNO-
SIS ...................................................................... 14
PRELIMINARY CHECK ...................................... 15
SYMPTOM CHART 1 .......................................... 17
SYMPTOM CHART 2 .......................................... 17
Power Supply and Ground Circuit Inspection ........ 18
Vehicle Speed Signal Inspection ............................ 20
Engine Speed Signal Inspection ............................ 21
Engine Coolant Temperature Signal Inspection ..... 21Fuel Level Sensor Signal Inspection ...................... 22
Fuel Gauge Does Not Move to FULL position ........ 23
Electrical Components Inspection .......................... 24
CHECK FUEL LEVEL SENSOR UNIT ................ 24
Removal and Installation of Combination Meter ..... 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Disassembly and Assembly of Combination Meter ... 25
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 26
UNIFIED METER AND A/C AMP .............................. 27
System Description ................................................. 27
INPUT/OUTPUT SIGNALS ................................. 27
Schematic ............................................................... 28
CONSULT-II Function (METER A/C AMP) ............. 29
CONSULT-II BASIC OPERATION ....................... 29
SELF-DIAGNOSTIC RESULTS ........................... 29
DATA MONITOR ................................................. 30
DTC [U1000] CAN Communication Circuit ............. 32
DTC [B2202] Meter Communication Circuit ........... 32
DTC [B2205] Vehicle Speed Circuit ........................ 34
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
WARNING LAMPS .................................................... 35
System Description ................................................. 35
OIL PRESSURE WARNING LAMP ..................... 35
Schematic ............................................................... 36
Wiring Diagram — WARN — .................................. 37
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 45
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 46
Electrical Component Inspection ............................ 47
OIL PRESSURE SWITCH ................................... 47
A/T INDICATOR ........................................................ 48
Wiring Diagram — AT/IND — ................................. 48
A/T Indicator Is Malfunction .................................... 50
CVT INDICATOR ....................................................... 52
COMBINATION METERS
DI-15
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PRELIMINARY CHECK
1. CHECK SELF-DIAGNOSIS RESULT OF UNIFIED METER AND A/C AMP.
1. Start engine.
2. Select “METER A/C AMP” on COSULT-II, and perform self-diagnosis of unified meter and A/C amp. Refer
to DI-29, "
CONSULT-II Function (METER A/C AMP)"
3. After erasing the self-diagnosis result, perform self-diagnosis again.
Self-diagnosis results content
No malfunction detected >> GO TO 2.
Malfuction detected >> GO TO DI-17, "
SYMPTOM CHART 2" .
2. CHECK WARNING LAMP ILLUMINATION
1. Turn ignition switch ON.
2. Make sure warninig lamps (such as malfunction indicator lamp and oil pressure warning lamp) illuminate.
Do warninig lamps illuminate?
OK >> GO TO 3.
NG >> Check ignition power supply system of combination meter.
3. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform combination meter self-diagnosis. Refer to DI-13, "
OPERATION PROCEDURE" .
Does self-diagnosis function operate?
OK >> GO TO 4.
NG >> Check battery power supply of combinatiom meter and ground circuit.
4. CHECK COMBINATION METER CIRCUIT
Check indication of each meter/gauge in self-diagnosis mode.
OK or NG
OK >> GO TO 5
NG >> Replace combination meter.
5. CHECK LOW-FUEL WARNING LAMP ILLUMINATION
While checking low-fuel warning lamp check, confirm illumination of low-fuel warning lamp.
Does low
-fuel warning lamp illuminate (while not pushing odo/trip meter switch)?
YES >> GO TO 6.
NO >> Replace combination meter.
Condition of odo/trip meter switch Low-fuel warning lamp
Pressed Does not illuminate.
Released Illuminates.
COMBINATION METERS
DI-17
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SYMPTOM CHART 1
SYMPTOM CHART 2
Symptom Check item
Indication is inaccurate for the speedometer and odo/trip meter. Refer to DI-20, "
Vehicle Speed Signal Inspection" .
Tachometer indication is inaccurate. Refer to DI-21, "
Engine Speed Signal Inspection" .
Water temperature gauge indication is inaccurate. Refer to DI-21, "
Engine Coolant Temperature Signal Inspection" .
Fuel gauge indication is inaccurate.
Refer to DI-22, "
Fuel Level Sensor Signal Inspection" .
Low-fuel warning lamp indication is inaccurate.
A/T indicator does not illuminate. Refer to DI-48, "
A/T INDICATOR" .
CVT indicator does not illuminate Refer to DI-52, "
CVT INDICATOR"
Illumination control does not operate. Replace combination meter.
Displayed item [Code] Inspection contents Check item
CAN COMM CIRC [U1000] Inspect the CAN communication.Refer to DI-32, "
DTC [U1000] CAN Communication Circuit" .
CAUTION:
Even when there is no malfunction on CAN communica-
tion system, malfunction may be misinterpreted when bat-
tery has low voltage (when maintaining 7-8V for about 2
seconds) or 10A fuse [No. 19, located in the fuse block (J/
B)] is disconnected.
METER COMM CIRC [B2202]Inspect the communication line
between the combination meter
and the unified meter and A/C
amp.Refer to DI-32, "
DTC [B2202] Meter Communication Circuit" .
VEHICLE SPEED CIRC [B2205]Inspect the vehicle speed input
signal.Refer to DI-34, "
DTC [B2205] Vehicle Speed Circuit" .
CAUTION:
Even when there is no malfunction on speed signal sys-
tem, malfunction may be misinterpreted when battery has
low voltage (when maintaining 7-8V for about 2 seconds).
DI-20
COMBINATION METERS
Vehicle Speed Signal InspectionBKS001S8
1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Perform the ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-57, "
CONSULT-II Func-
tions" (with VDC system) or BRC-17, "CONSULT-II Functions (ABS)" (without VDC system).
Self
-diagnostic results content
No malfunction detected>>GO TO 2.
Malfunction detected>>Check applicable parts, and repair or replace corresponding parts.
2. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start engine and drive vehicle at approximately 40 km/h (25 MPH).
2. Check voltage signal between unified meter and A/C amp. har-
ness connector M42 terminal 26 and ground with simple oscillo-
scope of CONSULT-II.
OK or NG
OK >> GO TO 3.
NG >>
If monitor indicates “0V” constantly, repair or replace malfunctioning parts after checking each
unit inputting vehicle speed signal (8 pulse), harness and connector between each unit and uni-
fied meter and A/C amp.
If monitor indicates “5V” or “12V” constantly, replace unified meter and A/C amp. Refer to DI-34,
"Removal and Installation of Unified Meter and A/C Amp." .
3. CHECK CONTINUITY BETWEEN COMBINATION METER AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect combination meter connector and unified meter and A/C amp. connector.
3. Check continuity between combination meter harness connector
M70 terminal 20 and unified meter and A/C amp. harness con-
nector M42 terminal 26.
OK or NG
OK >> Replace combination meter.
NG >> Repair harness or connector.26 – Ground:NOTE:
Maximum voltage may be
12V due to specifications
(connected units).
SKIB0338E
SKIA6649J
20 – 26 : Continuity should exist.
SKIB0339E
COMBINATION METERS
DI-21
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Engine Speed Signal Inspection BKS001S9
1. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start an engine and select “METER A/C AMP” on CONSULT-II.
2. Using “TACHO METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with tachometer pointer of combina-
tion meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “ENGINE” on CONSULT-II.
2. Using “ENG SPEED” on “DATA MONITOR”, print out the CON-
SULT-II screen when the engine is idling.
3. Select “METER A/C AMP” on CONSULT-II.
4. Using “TACHO METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” of the idling speed with that of the
“ENG SPEED”.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-425, "CON-
SULT-II Function (ENGINE)" . Check applicable parts,
and repair or replace corresponding parts.
NG >> Replace unified meter and A/C amp. Refer to DI-34,
"Removal and Installation of Unified Meter and A/C Amp." .
Engine Coolant Temperature Signal InspectionBKS001SA
1. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Start engine and select “METER A/C AMP” on CONSULT-II.
2. Using “W TEMP METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with low water temperature indicator
lamp and high water temperature warning lamp of combination
meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
PKIA2090E
SKIA4367E
Low water temperature indicator lamp
and high water temperature warning
lamp conditionsReference value of data monitor °C (°F)
High water temperature warning lamp
turns on. (Red)Approx. more than 114 (237)
Both turn off. Approx. 55 - 108 (131 - 226)
Low water temperature indicator lamp
turns on. (Blue)Approx. less than 50 (122)
PKIA2091E