BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION BL
A
B
BL
BODY, LOCK & SECURITY SYSTEM
INDEX FOR DTC ........................................................ 4
DTC No. Index ......................................................... 4
INTELLIGENT KEY / NATS I-KEY ........................ 4
NATS V5.0 ............................................................ 4
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Work ................................................ 5
PREPARATION ........................................................... 6
Commercial Service Tools ........................................ 6
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 7
Work Flow ................................................................ 7
CUSTOMER INTERVIEW ..................................... 7
DUPLICATE THE NOISE AND TEST DRIVE ....... 8
CHECK RELATED SERVICE BULLETINS ........... 8
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 8
REPAIR THE CAUSE ........................................... 8
CONFIRM THE REPAIR ....................................... 9
Generic Squeak and Rattle Troubleshooting ........... 9
INSTRUMENT PANEL .......................................... 9
CENTER CONSOLE ............................................. 9
DOORS ................................................................. 9
TRUNK ................................................................ 10
SUNROOF/HEADLINING ................................... 10
SEATS ................................................................. 10
UNDERHOOD ..................................................... 10
Diagnostic Worksheet ............................................. 11
HOOD ....................................................................... 13
Fitting Adjustment .................................................. 13
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 13
FRONT END HEIGHT ADJUSTMENT ............... 13
SURFACE HEIGHT ADJUSTMENT ................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 15INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
Hood Lock Control Inspection ................................ 17
RADIATOR CORE SUPPORT .................................. 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
FRONT FENDER ...................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
POWER DOOR LOCK SYSTEM .............................. 21
Component Parts and Harness Connector Location ... 21
System Description ................................................. 22
LOCK OPERATION ............................................. 22
UNLOCK OPERATION ........................................ 22
KEY REMINDER DOOR SYSTEM ...................... 23
VEHICLE SPEED SENSING AUTO DOOR
LOCK FUNCTION ............................................... 23
OVERRIDE MECHANISM ................................... 23
CAN Communication System Description .............. 23
CAN Communication Unit ....................................... 23
Schematic ............................................................... 24
Wiring Diagram -D/LOCK- ...................................... 25
FIG. 1 ................................................................... 25
FIG. 2 ................................................................... 26
FIG. 3 ................................................................... 27
FIG. 4 ................................................................... 28
Terminals and Reference Value for BCM ............... 29
Work Flow ............................................................... 29
CONSULT-II Function (BCM) ................................. 30
CONSULT-II START PROCEDURE .................... 30
CONSULT-II APPLICATION ITEMS .................... 30
Trouble Diagnosis Chart by Symptom .................... 31
BCM Power Supply and Ground Circuit ................. 32
Check Door Switch ................................................. 33
Check Key Switch ................................................... 35
Check Door Lock and Unlock Switch ..................... 37
CAMSHAFT
EM-49
[QR]
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EM
CAUTION:
After installation, pull the stopper pin off completely, and make sure that chain tensioner plunger
is released.
8. Install chain guide.
9. Install intake valve timing control cover with the following procedure:
a. Install oil rings to the intake camshaft sprocket insertion points on backside of intake valve timing control
cover.
b. Install O-ring to front cover.
c. Apply liquid gasket with tube presser [SST: WS39930000] to
intake valve timing control cover as shown in the figure.
Use Genuine Liquid Gasket or equivalent.
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
e. Install intake valve timing control solenoid valve to intake valve timing control cover if removed.
f. Connect ground cables, and install harness clip.
10. Check and adjust valve clearance. Refer to EM-50, "
Valve Clearance" .
11. Install in the reverse order of removal after this step.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 is detected in self-diagnostic results of CONSULT-II
and it is directed according to inspection procedure of EC section. Refer to EC-82, "
SELF-DIAG
RESULTS MODE" .
Check when the engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-7, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-49, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-41, "
CAMSHAFT" .
SBIA0260E
KBIA0085E
SC-38
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryBKS001MO
StarterBKS0027G
AlternatorBKS0027H
Applied modelStandard
Ty p e80D23L
Capacity12V -52AH
Applied model VQ23DE VQ35DE QR20DE
Ty p eM0T87181 M1T68681 S114 - 844
MITSUBISHI make HITACHI make
Reduction gear type
System voltage12 V
No-loadTerminal voltage 11 V
Current Less than 90 A
Revolution More than 2,800 rpm More than 2,750 rpm More than 2,700 rpm
Minimum diameter of commutator 28.8 mm (1.134 in) 28.0 mm (1.102 in)
Minimum length of brush 7.0 mm (0.276 in) 10.5 mm (0.413 in)
Brush spring tension18.3 - 24.8 N
(1.87 - 2.53 kg, 4.12 -
5.58 lb)15.0 - 20.4 N
(1.53 - 2.08 kg, 3.3 -
1.5 lb)16.2 N
(1.65 kg, 3.64 lb)
Clearance between bearing metal and armature shaft Less than 0.2 mm (0.008 in)
Clearance “L” between pinion front edge and pinion stopper0.5 - 2.0 mm (0.020 -
0.079 in)––
Movement “L” in height of pinion assembly –0.5 - 2.0 mm (0.020 -
0.079 in)0.3 - 2.5 mm (0.012 -
0.098 in)
Applied model VQ23DE, VQ35DE QR20DE
TypeLR1110 - 723E LR1110 - 713B
HITACHI make
Nominal rating12 V - 110 A
Ground polarityNegative
Minimum revolution under no-load (When 13.5 V is applied) Less than 1,100 rpm
Hot output current (When 13.5 V is applied)(More than 35 A/1,300 rpm)
More than 70 A/1,800 rpm
More than 91 A/2,500 rpm
More than 110 A/5,000 rpm
Regulated output voltage 14.1 - 14.7 V
Minimum length of brush More than 6.00 mm (0.236 in)
Brush spring pressure 1.00 - 3.43 N (102 - 350 g, 3.60 - 12.34 oz)
Slip ring minimum outer diameter More than 26.0 mm (1.024 in)
Rotor (Field coil) resistance 2.16 - 2.46 Ω