PS-26
POWER STEERING GEAR AND LINKAGE
7. Install pinion assembly to gear housing assembly.
CAUTION:
In order to protect rack oil seal from any damage, insert pinion assembly out straightly.
8. Apply recommended fluid to O-ring, and the install O-ring to rear cover.
9. Using a rear cover wrench [SST: KV489Q0030] (A), install rear
cover to gear housing assembly.
10. Decide on the neutral position for the rack.
11. Install rear cover cap to pinion assembly.
CAUTION:
Make sure that the projection of rear cover cap is aligned
with the marking position of gear housing assembly.
12. Apply recommended thread locking sealant to the thread (2
turns thread), and then screw in the adjusting screw until it
reaches height “H” from gear housing assembly measured
before disassembling.
13. Move rack assembly 10 strokes throughout the full stroke so that
the parts can fit with each other.
14. Measure pinion rotating torque within ±180° of neutral position
of the rack assembly using the preload gauge [SST] and preload
adapter [SST]. Stop the gear at the point where highest torque is
read.
15. Loosen adjusting screw and retighten to 5.4 N·m (0.55 kg-m, 48
in-lb), and then loosen by 20 to 40°.
SGIA1331E
Tire size 205/65R16 215/55R17
Rack stroke L 73.5 mm (2.894 in) 68.5 mm (2.697 in)
SGIA0877E
SGIA0624E
STC0036D
RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTION RSU
A
B
RSU
REAR SUSPENSION
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
REAR SUSPENSION ASSEMBLY ............................. 5
On-Vehicle Inspection .............................................. 5
INSPECTION OF SUSPENSION ARM BALL
JOINT END PLAY ................................................. 5
SHOCK ABSORBER INSPECTION ..................... 5
Wheel Alignment Inspection ..................................... 5
DESCRIPTION ...................................................... 5
PRELIMINARY CHECK ........................................ 5
CAMBER INSPECTION ........................................ 5
TOE-IN .................................................................. 6
Component ............................................................... 7
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 8
SHOCK ABSORBER .................................................. 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSPECTION AFTER REMOVAL ......................... 9
INSTALLATION ..................................................... 9
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ......................................................... 10SUSPENSION ARM .................................................. 11
Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSPECTION AFTER REMOVAL ....................... 11
INSTALLATION ................................................... 12
RADIUS ROD ............................................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVAL ....................... 13
INSTALLATION ................................................... 13
FRONT LOWER LINK .............................................. 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 14
INSTALLATION ................................................... 14
REAR LOWER LINK & COIL SPRING ..................... 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
STABILIZER BAR ..................................................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 16
INSTALLATION ................................................... 16
REAR SUSPENSION MEMBER ............................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 18
Wheel Alignment (Unladen*) .................................. 18
Ball Joint ................................................................. 18
Wheelarch Height (Unladen*) ................................. 18
REAR SUSPENSION ASSEMBLY
RSU-5
C
D
F
G
H
I
J
K
L
MA
B
RSU
REAR SUSPENSION ASSEMBLYPFP:55020
On-Vehicle Inspection BES00040
Make sure that the mounting conditions (looseness, back lash) of each components and component status
(wear, damage) are normal.
INSPECTION OF SUSPENSION ARM BALL JOINT END PLAY
Measure axial end play by placing an iron pry bar or a similar item between suspension arm and axle housing
prying up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage installation position by applying excessive
force.
SHOCK ABSORBER INSPECTION
Check for oil leakage, damage, and breakage of installation positions.
Wheel Alignment InspectionBES00041
DESCRIPTION
Measure the wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” mean that fuel, engine coolant, and lubricant are full. A spare tire, a jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
1. Check tires for improper air pressure and wear.
2. Check road wheels for runout. Refer to WT-3, "
ROAD WHEEL" .
3. Check wheel bearing axial end play. Refer to RAX-3, "
WHEEL BEARING INSPECTION" .
4. Check suspension arm ball joint axial end play. Refer to RSU-11, "
Ball Joint Inspection" .
5. Check shock absorber operation.
6. Check each mounting point of axle housing and suspension for looseness and deformation.
7. Check each link, arm, and member for cracks, deformation, and other damage.
8. Check vehicle height (posture).
CAMBER INSPECTION
Measure camber of both right and left wheels with a suitable
alignment gauge.
Adjust in accordance with the following procedures.
If camber is not within the specification, adjust by turning the
adjusting bolt of front lower link.
NOTE:
After adjusting camber, be sure to check toe-in.Axial end play : 0 mm (0 in)
Camber : Refer to RSU-18, "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
SRA096A
SEIA0318E
RSU-6
REAR SUSPENSION ASSEMBLY
TOE-IN
Measure toe-in using following procedure. If out of the specification, inspect and replace any damaged or worn
rear suspension parts.
WARNING:
Always perform the following procedure on a flat surface.
Make sure that no person is in front of vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the vehicle
height posture.
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring points.
4. Measure distance “A” (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn).
If the wheels have rotated more than 180 degrees (1/2 turn),
start this procedure again from the beginning. Do not push the
vehicle backward.
6. Measure distance “B” (front side).
7. If toe-in is not within the specification, adjust by turning the
adjusting bolt of rear lower link.
CAUTION:
When adjusting toe-in, set the both sides to the same val-
ues.
SEIA0362E
Total toe-in : Refer to RSU-18, "SERVICE DATA
AND SPECIFICATIONS (SDS)" .
SEIA0363E
SEIA0319E
RSU-18
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel Alignment (Unladen*)BES0004C
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointBES0004D
Wheelarch Height (Unladen*)BES0004E
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats are in designated positions.Tire size 215/55R17 205/65R16
Camber
Degree minute (Decimal degree)Minimum –1° 10′ (–1.17°)–1° 07′ (–1.12°)
Nominal –0° 40′ (–0.67°)–0° 37′ (–0.62°)
Maximum –0° 10′ (–0.17°)–0° 07′ (–0.12°)
Total toe-in Distance Minimum 1.2 mm (0.047 in) 1.2 mm (0.047 in)
Nominal 2.8 mm (0.110 in) 2.8 mm (0.110 in)
Maximum 4.4 mm (0.173 in) 4.4 mm (0.173 in)
Swing torque 0.5 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Measurement on spring balance (at cotter pin mounting hole) 8.06 - 54.8 N (0.83 - 5.50 kg, 1.83 - 12.3 lb)
Rotating torque 0.5 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Axial end play0 mm (0 in)
Tire size 205/65R16 215/55R17
Front (Hf)721 mm
(28.39 in)718 mm
(28.27 in)
Rear (Hr)702 mm
(27.64 in)698 mm
(27.48 in)
SFA818A
SC-26
STARTING SYSTEM
ASSEMBLY
Apply high-temperature grease to lubricate the bearing, gears and frictional surface when assembling the
starter.
Carefully observe the following instructions.
Pinion Protrusion Length Adjustment
CLEARANCE (VQ23DE AND VQ35DE MODELS)
With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance “L” between the front
edge of the pinion and the pinion stopper.
Not in the specified value... Adjust by adjusting plate.
MOVEMENT (QR20DE MODELS)
Compare movement “L” in height of pinion when it is pushed out
with magnetic switch energized and when it is pulled out by
hand until it touches stopper.
Not in the specified value... Adjust by adjusting plate.Clearance “L” : Refer to SDS. SC-38, "
Starter" .
SKIB0229E
SEL633BA
Movement “L” : Refer to SDS. SC-38, "Starter" .
SKIB0230E
SEL633BA
SC-38
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryBKS001MO
StarterBKS0027G
AlternatorBKS0027H
Applied modelStandard
Ty p e80D23L
Capacity12V -52AH
Applied model VQ23DE VQ35DE QR20DE
Ty p eM0T87181 M1T68681 S114 - 844
MITSUBISHI make HITACHI make
Reduction gear type
System voltage12 V
No-loadTerminal voltage 11 V
Current Less than 90 A
Revolution More than 2,800 rpm More than 2,750 rpm More than 2,700 rpm
Minimum diameter of commutator 28.8 mm (1.134 in) 28.0 mm (1.102 in)
Minimum length of brush 7.0 mm (0.276 in) 10.5 mm (0.413 in)
Brush spring tension18.3 - 24.8 N
(1.87 - 2.53 kg, 4.12 -
5.58 lb)15.0 - 20.4 N
(1.53 - 2.08 kg, 3.3 -
1.5 lb)16.2 N
(1.65 kg, 3.64 lb)
Clearance between bearing metal and armature shaft Less than 0.2 mm (0.008 in)
Clearance “L” between pinion front edge and pinion stopper0.5 - 2.0 mm (0.020 -
0.079 in)––
Movement “L” in height of pinion assembly –0.5 - 2.0 mm (0.020 -
0.079 in)0.3 - 2.5 mm (0.012 -
0.098 in)
Applied model VQ23DE, VQ35DE QR20DE
TypeLR1110 - 723E LR1110 - 713B
HITACHI make
Nominal rating12 V - 110 A
Ground polarityNegative
Minimum revolution under no-load (When 13.5 V is applied) Less than 1,100 rpm
Hot output current (When 13.5 V is applied)(More than 35 A/1,300 rpm)
More than 70 A/1,800 rpm
More than 91 A/2,500 rpm
More than 110 A/5,000 rpm
Regulated output voltage 14.1 - 14.7 V
Minimum length of brush More than 6.00 mm (0.236 in)
Brush spring pressure 1.00 - 3.43 N (102 - 350 g, 3.60 - 12.34 oz)
Slip ring minimum outer diameter More than 26.0 mm (1.024 in)
Rotor (Field coil) resistance 2.16 - 2.46 Ω
WW-36
FRONT WIPER AND WASHER SYSTEM
Washer Nozzle AdjustmentBKS003W9
Adjust spray positions as shown in the figure.
Unit: mm (in)
Insert a needle or suitable tool into the nozzle hole and move it to
adjust the spray position.
Washer Tube LayoutBKS003WA
Spray position h (height) l (width)Diameter
(spray point area)
A 320.2 (12.61) 420.1 (16.54) 80 (3.15)
B 295.1 (11.62) 85.3 (3.36) 80 (3.15)
C 325.3 (12.81) 125.1 (4.93) 80 (3.15)
D 220.3 (8.67) 380.2 (14.97) 80 (3.15)
SKIB0906E
SKIB0907E
SKIB0908E